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160 Degree Thermostat Install

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Old Mar 20, 2009 | 07:29 PM
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Default 160 Degree Thermostat Install

I need some instructions for installing a 160 degree thermostat on my 2008 LS3. I also need to know what tools, jacks, etc. i will need to do this. How long? Any pictures?

Thanks
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Old Mar 20, 2009 | 08:07 PM
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Originally Posted by ntrimm
I need some instructions for installing a 160 degree thermostat on my 2008 LS3. I also need to know what tools, jacks, etc. i will need to do this. How long? Any pictures?

Thanks
No jacks, I believe I just put a pan with short sides that slides right under the car under the t-stat area. Then using a 1/4" drive socket. Either 10 or 8mm can't remember, but loosen the two bolts and pull the housing back and remove it. When reinstalling the new 160, make sure the rubber tab is in the right spot
and it's in correcttly. Reinstall tighten by hand first then with the 1/4 "
drive tighten snug, not real tight! Add some sauce back in the radiator
to fill it back to spec. Start it, then when it opens the level goes down,
you may have add more!
Easy Job, but not now for me with the blower!

Last edited by 3 Z06ZR1; Mar 20, 2009 at 11:46 PM.
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Old Mar 20, 2009 | 08:47 PM
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Easy job if you don't mind a little anti-freeze on the floor.
I would double check the new thermostat in a pot of hot water. Use a candy thermometer to verify the opening temp. Note where it starts to open and when it is fully open.
The torque values for the water inlet bolts are: 15 N·m or 11 lb ft..
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Old Mar 20, 2009 | 08:58 PM
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Originally Posted by nwc6
Easy job if you don't mind a little anti-freeze on the floor.
I would double check the new thermostat in a pot of hot water. Use a candy thermometer to verify the opening temp. Note where it starts to open and when it is fully open.
The torque values for the water inlet bolts are: 15 N·m or 11 lb ft..

Well, if its an easy job, please give me some instructions on how to do it. Thats why i posted this. I dont have a torque wrench either so how tight should i tighten it?
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Old Mar 20, 2009 | 11:47 PM
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Originally Posted by Rock'n Blue 08
No jacks, I believe I just put a pan with short sides that slides right under the car under the t-stat area. Then using a 1/4" drive socket. Either 10 or 8mm can't remember, but loosen the two bolts and pull the housing back and remove it. When reinstalling the new 160, make sure the rubber tab is in the right spot
and it's in correcttly. Reinstall tighten by hand first then with the 1/4 "
drive tighten snug, not real tight! Add some sauce back in the radiator
to fill it back to spec. Start it, then when it opens the level goes down,
you may have add more!
Easy Job, but not now for me with the blower!
instructions above
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Old Mar 20, 2009 | 11:58 PM
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Originally Posted by ntrimm
Well, if its an easy job, please give me some instructions on how to do it. Thats why i posted this. I dont have a torque wrench either so how tight should i tighten it?
From the response above, you must not know much about automobile maintenance. It is very rewarding and cost effective to do your own mods, but things can go wrong really quickly. If you you going to work on your car I would suggest a shop manual, available from Genes parts house, http://www.gmpartshouse.com/ and a couple of torque wrenches. One for the small stuff, in/lb increments, and one for ft/lb measurements. It is real easy to over torque and strip out bolts in aluminum. Tooltopia, http://www.tooltopia.com/an on line tool store, has some moderately priced wrenches that will get you going.
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Old Mar 21, 2009 | 12:23 AM
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Originally Posted by nwc6
From the response above, you must not know much about automobile maintenance. It is very rewarding and cost effective to do your own mods, but things can go wrong really quickly. If you you going to work on your car I would suggest a shop manual, available from Genes parts house, http://www.gmpartshouse.com/ and a couple of torque wrenches. One for the small stuff, in/lb increments, and one for ft/lb measurements. It is real easy to over torque and strip out bolts in aluminum. Tooltopia, http://www.tooltopia.com/an on line tool store, has some moderately priced wrenches that will get you going.
Quarter drive 4inch or so handle. tighten snug
your fine.
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Old Mar 21, 2009 | 01:00 AM
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I might also add to retain and reuse the oem t-stat gasket. I find most
aftermarket 160 t-stat gaskets dont work as well as the oem gasket.
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Old Mar 21, 2009 | 01:26 AM
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Default thermostat install

You must also purge the air out of the system. There are a couple of ways to do this. If you don't - your engine will heat up quite fast and the air blockage will still be there. One method is to remove the small coolant hose that attaches to the pipe/cylinder head and physically blow air into the coolant reservoir until coolant flows out the hose or you could remove the upper radiator hose and blow air into the hose until a restriction is felt - air pocket gone. Attach hose to radiator. Now - just start it up and moniter the level of the coolant tank and your DIC temps and add coolant as needed.
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Old Mar 21, 2009 | 02:00 AM
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I notice you are posting this question in more than one section. I gave my answer, if you are interested, in the General Section.
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Old Mar 21, 2009 | 09:02 AM
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Do it right, don't dump coolant all over your garage or driveway.

Raise the front of the car enough to get a container under the drain valve for the radiator, drain 2 gallons into a clean container, close the drain valve, THEN remove the 2 bolts from the t'stat housing (you'll lose a couple of ounces of coolant), remove the old t'stat, install the new t'stat, bolt up the housing. Now lower the car back to ride height, fill the overflow tank, start the car, let it run till the overflow tank is low, fill the tank again, run the car again and continue filling the overflow tank until you've replaced all the coolant you drained.
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Old Mar 21, 2009 | 10:06 AM
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Originally Posted by nwc6
From the response above, you must not know much about automobile maintenance. It is very rewarding and cost effective to do your own mods, but things can go wrong really quickly. If you you going to work on your car I would suggest a shop manual, available from Genes parts house, http://www.gmpartshouse.com/ and a couple of torque wrenches. One for the small stuff, in/lb increments, and one for ft/lb measurements. It is real easy to over torque and strip out bolts in aluminum. Tooltopia, http://www.tooltopia.com/an on line tool store, has some moderately priced wrenches that will get you going.
Well, you are correct. I dont know much about maintenance. I installed my intake on my own. I also (with help from my father-in-law) installed my AR headers. He has a lift which made it easy. But, he is a 5 hour drive away from me so that is why I am asking these questions. I didn't know what tools I would need. After hearing everyones opinions, I am a little concerned about the coolant going everywhere in my garage as well as the air in the system. I think I will pay $100 and have a shop do it. I will just make sure they use the OEM gasket.


Thanks for you input
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Old Mar 23, 2009 | 01:11 PM
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Originally Posted by ntrimm
Well, you are correct. I dont know much about maintenance. I installed my intake on my own. I also (with help from my father-in-law) installed my AR headers. He has a lift which made it easy. But, he is a 5 hour drive away from me so that is why I am asking these questions. I didn't know what tools I would need. After hearing everyones opinions, I am a little concerned about the coolant going everywhere in my garage as well as the air in the system. I think I will pay $100 and have a shop do it. I will just make sure they use the OEM gasket.


Thanks for you input
I live in Overland Park. Don't pay $100 for that. I will be happy to do it for you some evening if you want. Send me a PM.

Last edited by terry s; Mar 23, 2009 at 01:15 PM.
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Old Mar 23, 2009 | 01:28 PM
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Originally Posted by terry s
I live in Overland Park. Don't pay $100 for that. I will be happy to do it for you some evening if you want. Send me a PM.
Very cool response..
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Old Mar 23, 2009 | 01:36 PM
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Originally Posted by nwc6
From the response above, you must not know much about automobile maintenance. It is very rewarding and cost effective to do your own mods, but things can go wrong really quickly. If you you going to work on your car I would suggest a shop manual, available from Genes parts house, http://www.gmpartshouse.com/ and a couple of torque wrenches. One for the small stuff, in/lb increments, and one for ft/lb measurements. It is real easy to over torque and strip out bolts in aluminum. Tooltopia, http://www.tooltopia.com/an on line tool store, has some moderately priced wrenches that will get you going.
Sage advice.

One additional item on the 160* Stat. For optimum results, you need to reprogram the fan to start running sooner or you won't notice any real difference. The stock settings call for the fan to start at 204* and be fully on at 235*. My tuning is set for start at 190* and fully on at 215*
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Old Mar 23, 2009 | 04:09 PM
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Originally Posted by johnodrake
Sage advice.

One additional item on the 160* Stat. For optimum results, you need to reprogram the fan to start running sooner or you won't notice any real difference. The stock settings call for the fan to start at 204* and be fully on at 235*. My tuning is set for start at 190* and fully on at 215*
I have seen this stated several times, but it is not so on my car. I installed the thermo, made no other changes, car runs at 178 degrees all the time. Programming the fans would definitely help at the track though.
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Old Mar 23, 2009 | 11:23 PM
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Originally Posted by HITMAN99
I have seen this stated several times, but it is not so on my car. I installed the thermo, made no other changes, car runs at 178 degrees all the time. Programming the fans would definitely help at the track though.
Are you absolutly sure the fans have not been reprogramed?
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