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Installing headers and exhaust. Got any tips?

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Old May 23, 2009 | 12:44 PM
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Default Installing headers and exhaust. Got any tips?

Installing ARH headers and B&B bullets sometime during the 3-day weekend.

Anyone got any tips on installing these? I know the rear swaybar has to be moved out the way for the mufflers, but do I need to remove it completely? Does anything have to be remove to install the headers, besides the old manifolds and cats?

TIA!
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Old May 23, 2009 | 12:46 PM
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Yeah a few buddies and a case of beer and have fun, you will love the results.
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Old May 23, 2009 | 02:17 PM
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it's an easy job the headers fit very easy but if you have a z51 watch the clearance on the passanger tube and the line for the tranny cooler it will rub a hole in it if you don't adjust it alittle well atleast it did with the kooks lol. pita to fix.
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Old May 23, 2009 | 03:38 PM
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Keep us posted on the installation. Just curious how do you plan on passing the smog test?
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Old May 23, 2009 | 03:59 PM
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I installed my LG headers, cats, x-pipe and O2 extenders in 4 hours flat, solo. I do have the luxury of a lift. The mufflers, Corsa Sports, took less that 2 hours. Anyone with a lift, and a buddy should finish in 4 hours for the extire swap. Get a tune. Good luck, and keep those fingernails clean.
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Old May 23, 2009 | 04:00 PM
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Nice way to spend the weekend Beats yard work......Good luck!
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Old May 24, 2009 | 12:24 AM
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Originally Posted by lockman
it's an easy job the headers fit very easy but if you have a z51 watch the clearance on the passanger tube and the line for the tranny cooler it will rub a hole in it if you don't adjust it alittle well atleast it did with the kooks lol. pita to fix.
No Z51. It's a 06 A6.

Originally Posted by VET4LES
Keep us posted on the installation. Just curious how do you plan on passing the smog test?
Smog is not a problem

Originally Posted by EuroRod
I installed my LG headers, cats, x-pipe and O2 extenders in 4 hours flat, solo. I do have the luxury of a lift. The mufflers, Corsa Sports, took less that 2 hours. Anyone with a lift, and a buddy should finish in 4 hours for the extire swap. Get a tune. Good luck, and keep those fingernails clean.
I won't be doing this solo, but will be doing it on my back.

Originally Posted by JT Metal
Nice way to spend the weekend Beats yard work......Good luck!
Beats yard work any day!


So I guess there are no tips?
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Old May 24, 2009 | 01:09 AM
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Oh by the way, you don't need to buy any O2 extensions for $100 either. Unwrap the black tape from around the stock ones as there is about a foot rolled up in them. Just retape after install.
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Old May 24, 2009 | 01:52 AM
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Make sure the car is secure, do not get hurt.
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Old May 24, 2009 | 05:56 PM
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Post pics/sound when done.
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Old May 24, 2009 | 06:01 PM
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Originally Posted by comes alive
Make sure the car is secure, do not get hurt.
Have fun, enjoy the fruits of wrenching on your car
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Old May 24, 2009 | 06:59 PM
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find a lift if you can. It makes things soooo much easier and quicker.
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Old May 24, 2009 | 07:19 PM
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Originally Posted by EuroVette07
Oh by the way, you don't need to buy any O2 extensions for $100 either. Unwrap the black tape from around the stock ones as there is about a foot rolled up in them. Just retape after install.
Good info, wish I had known that when I installed mine. When it was in the shop for additional work, the guys did just this, and handed me back my extensions.
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Old May 25, 2009 | 01:32 AM
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Originally Posted by EuroVette07
Oh by the way, you don't need to buy any O2 extensions for $100 either. Unwrap the black tape from around the stock ones as there is about a foot rolled up in them. Just retape after install.
The extensions already came with the headers. Good tip though!

Originally Posted by cmonkey713
find a lift if you can. It makes things soooo much easier and quicker.
I wish I knew someone with a lift, it would make every job easier.


Now I don't know if they're going to get done this weekend. But I do have a question, do you guys remove the cats and manifolds as one piece or should I unbolt the cats from the manifold?
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Old May 26, 2009 | 09:15 PM
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So anyone know the above?
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Old May 26, 2009 | 09:18 PM
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Hire a midget

Have a fun and safe install.
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