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Old Sep 9, 2009 | 02:44 PM
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Default Air intake mod

I have an '05 C6 A4, 23k miles with Corsa catbacks and am considering a dyno tune. I've checked this forum extensively and realize I do not need the few extra hp available from CAI. I'm interested in the flow - would a simple K&N type intake be an improvement (or not) in which case I'd do the mod before tuning. Does anybody know what the extra plastic shield laying on top of the intake box is for? Is it safe to remove it.

BTW, perfectly happy with Corsa catbacks recently installed. Absolutely no drone but lots of powerful sound on startup, idle and accel.
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Old Sep 9, 2009 | 02:50 PM
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Originally Posted by johan gouws
I have an '05 C6 A4, 23k miles with Corsa catbacks and am considering a dyno tune. I've checked this forum extensively and realize I do not need the few extra hp available from CAI. I'm interested in the flow - would a simple K&N type intake be an improvement (or not) in which case I'd do the mod before tuning. Does anybody know what the extra plastic shield laying on top of the intake box is for? Is it safe to remove it.

BTW, perfectly happy with Corsa catbacks recently installed. Absolutely no drone but lots of powerful sound on startup, idle and accel.
I have a 2007 C6 that I replaced a Halltech with a K&N air charger. For me, the K&N seemed a bit more responsive, and you cannot beat the warranty. I also fashioned a cold air box similar to the Bee hive. What I noticed was the intake air temps dropped and stayed lower.

Tuning - best advise - make all your mods and then have the car tuned.
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Old Sep 9, 2009 | 06:46 PM
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That "extra" plastic shield is to keep water out of the filter.
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Old Sep 9, 2009 | 09:58 PM
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CAI would probably give you more hp than a tune. By CAI I mean cutting the shroud. Anything else is a waste of money.
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Old Sep 10, 2009 | 09:03 AM
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The tune will get you more than any cai, remember, the car will not run perfect either when you add more air as the maf will compensate and just add more fuel slightly negating the change so without the tune to tell the car how to think your gains will be minimal.
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Old Sep 10, 2009 | 09:53 AM
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Originally Posted by Neumonic2002
The tune will get you more than any cai, remember, the car will not run perfect either when you add more air as the maf will compensate and just add more fuel slightly negating the change so without the tune to tell the car how to think your gains will be minimal.
Also think tune is more effective than CAI (for daily type driving). Question though: heat sensor soaks heat so provides high air temp reading which means even though cold air is provided, 'engine control' responds as for warm air. On my Vette it takes about 3 miles or more at 50mph before correct ambient temperature displays after driving off after parking with a warm engine which means to benefit from CA the heat sensor needs to be relocated. Can anyone explain?
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Old Sep 10, 2009 | 10:00 AM
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Originally Posted by johan gouws
Also think tune is more effective than CAI (for daily type driving). Question though: heat sensor soaks heat so provides high air temp reading which means even though cold air is provided, 'engine control' responds as for warm air. On my Vette it takes about 3 miles or more at 50mph before correct ambient temperature displays after driving off after parking with a warm engine which means to benefit from CA the heat sensor needs to be relocated. Can anyone explain?
I believe there are two different temp sensors, one for ambient air for your cabin A/C & Heat and another for the intake air temp.
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Old Sep 10, 2009 | 10:34 AM
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Originally Posted by johan gouws
Also think tune is more effective than CAI (for daily type driving). Question though: heat sensor soaks heat so provides high air temp reading which means even though cold air is provided, 'engine control' responds as for warm air. On my Vette it takes about 3 miles or more at 50mph before correct ambient temperature displays after driving off after parking with a warm engine which means to benefit from CA the heat sensor needs to be relocated. Can anyone explain?
On my C6, I moved the MAF forward to the output of the air filter, similar to the C5. The delta between the AAT and AIT dropped to about 4 degrees. The MAF is in a cooler location lessening the affects of heat soak.

At the drag strip, I would have 140 degree AIT at launch from setting around and staging. At the end of the run the AIT would drop to about 110. That still backs out some significant timing. With the new placement, at launch i'm at 105 degrees and at 60' the AIT drops to about 5 degrees above AAT. AIT tables have been adjusted and the tune compensates for the air change.
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Old Sep 10, 2009 | 11:29 AM
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Originally Posted by seevi
On my C6, I moved the MAF forward to the output of the air filter, similar to the C5. The delta between the AAT and AIT dropped to about 4 degrees. The MAF is in a cooler location lessening the affects of heat soak.

At the drag strip, I would have 140 degree AIT at launch from setting around and staging. At the end of the run the AIT would drop to about 110. That still backs out some significant timing. With the new placement, at launch i'm at 105 degrees and at 60' the AIT drops to about 5 degrees above AAT. AIT tables have been adjusted and the tune compensates for the air change.

Nice work, great info!
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Old Sep 10, 2009 | 11:34 AM
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Originally Posted by goatts
CAI would probably give you more hp than a tune. By CAI I mean cutting the shroud. Anything else is a waste of money.
there ain't no way CAI will give you more HP than a good tune NO WAY!
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Old Sep 10, 2009 | 03:39 PM
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Originally Posted by seevi
On my C6, I moved the MAF forward to the output of the air filter, similar to the C5. The delta between the AAT and AIT dropped to about 4 degrees. The MAF is in a cooler location lessening the affects of heat soak.

At the drag strip, I would have 140 degree AIT at launch from setting around and staging. At the end of the run the AIT would drop to about 110. That still backs out some significant timing. With the new placement, at launch i'm at 105 degrees and at 60' the AIT drops to about 5 degrees above AAT. AIT tables have been adjusted and the tune compensates for the air change.
Thanks; it sounds relocating the MAF is required to benefit from CAI.
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Old Sep 10, 2009 | 03:59 PM
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Originally Posted by johan gouws
Thanks; it sounds relocating the MAF is required to benefit from CAI.
Anything that gets the MAF away from the engine heat is going to be beneficial. I certainly notice a drivability change. I calibrated the MAF after relocating it. At highway speed, here in southern California at night, my car is very responsive to the slightest throttle change.
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Old Sep 11, 2009 | 01:58 PM
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Get a Vararam in there, then get it dyno-tuned.
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