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Wheel stud break??

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Old Nov 23, 2010 | 02:42 PM
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Default Wheel stud break??

I walked into the garage a couple days ago, and as I walked around the Vette, I saw one of my lugnuts lying beside the car, about halfway back. When I picked it up and looked at it, the stud was still inside. Looking at the wheels, it came off the front.

I wonder what caused this? I do take the wheels off and on periodically, to change out the brake pads before and after track days. But I always use a torque wrench, 50 then 100 lbs. I DID recently try out a new little lithium impact wrench, and let it try to load up the lugnuts, but it can't even get to 50 lbs of force. Though maybe the hammering action did it. Maybe just the abuse of running on the track? I drive pretty hard, but its not really set up for racing, nothing hard-core, as one can see in my signature.

And, it was weird that the lugnut was sitting in the garage, 5-6 feet from the front wheel. Like it fell off just as I was pulling in or backing out.

Thoughts? Anyone else seen this? Some kind of heat stress problem from working the brakes hard?
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Old Nov 23, 2010 | 03:25 PM
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Originally Posted by godzilladude
I walked into the garage a couple days ago, and as I walked around the Vette, I saw one of my lugnuts lying beside the car, about halfway back. When I picked it up and looked at it, the stud was still inside. Looking at the wheels, it came off the front.

I wonder what caused this? I do take the wheels off and on periodically, to change out the brake pads before and after track days. But I always use a torque wrench, 50 then 100 lbs. I DID recently try out a new little lithium impact wrench, and let it try to load up the lugnuts, but it can't even get to 50 lbs of force. Though maybe the hammering action did it. Maybe just the abuse of running on the track? I drive pretty hard, but its not really set up for racing, nothing hard-core, as one can see in my signature.

And, it was weird that the lugnut was sitting in the garage, 5-6 feet from the front wheel. Like it fell off just as I was pulling in or backing out.

Thoughts? Anyone else seen this? Some kind of heat stress problem from working the brakes hard?
I'm an avid drag racer (anywhere from 4-6 times per month) and discovered a while back that the studs don't take too kindly to constantly being removed and reinstalled. The one thing that will aggravate the situation further is a torque wrench and using an impact wrench is almost a certain guarantee of a short lifespan.

Although some people will probably disagree with this approach, I never use a torque wrench anymore and just tighten them by feel. Since I've started doing that (about 18 mos ago) I've only had problems with one stud since then.

Although it is possible to replace just the one stud by removing the hub and tapping it out, I'd recommend replacing the entire hub with a new one because if you've had one stud break then one or more of the others are probably already on their way out.
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Old Nov 23, 2010 | 09:29 PM
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Do you have aftermarket wheels or OEM?

That can make a difference. I had aftermarket C6/Z06 wheels on my '03 and one time, after a 1000 mile road trip I had 2 broken studs.

The most common opinion was that they were over-torqued.
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Old Nov 23, 2010 | 09:45 PM
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Originally Posted by thesubfloor
Although some people will probably disagree with this approach, I never use a torque wrench anymore and just tighten them by feel. Since I've started doing that (about 18 mos ago) I've only had problems with one stud since then.
I'm certainly not among those who will disagree with it as I've ONLY done it that way on all of my cars and I too race (and change my wheels around) often.
I've personally never broken/stretched/stripped a stud.
There were a few times where my brother or a friend followed up on my 'tightening the lugs by feel' with their torque wrenches but it's been a long time since that's happened.
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Last edited by LS1LT1; Nov 23, 2010 at 11:50 PM.
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Old Nov 23, 2010 | 11:00 PM
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Originally Posted by thesubfloor

Although some people will probably disagree with this approach, I never use a torque wrench anymore and just tighten them by feel. Since I've started doing that (about 18 mos ago) I've only had problems with one stud since then.
I've done it that way for many years and have never had any problems.
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Old Nov 24, 2010 | 01:11 AM
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weird where it happened but not too unusual to happen. The studs kinda get stretched every time you tourque (they are threaded which give them a little stretch once tightend and also causes some weak points because they are threaded) i wouldn't think its a huge thing and considering you have 4 left its not at all a dangerous situation in the short term till you fix it.

Weird yes, unusual no, strange that it happened in your garage? now that's really coincidental
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Old Nov 24, 2010 | 06:44 AM
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I used to break a lot of studs too until I stopped using the impact, and, I realized the lug nuts have a life too of about 20 track days or so. When one gets a little knarly coming off, I replace the set. Haven't busted a stud since I got rid of the impact and started replacing the nuts regularly. I do use a torque wrench on mine, I had a wheel come loose while driving once so I don't want that to happen again.
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Old Nov 24, 2010 | 12:35 PM
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Originally Posted by Luster
Do you have aftermarket wheels or OEM?

That can make a difference. I had aftermarket C6/Z06 wheels on my '03 and one time, after a 1000 mile road trip I had 2 broken studs.

The most common opinion was that they were over-torqued.
CCWs.
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Old Nov 24, 2010 | 02:43 PM
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I have a C-5 Z06 that is our track car and we tow a 4 x 6 trailer behind the Vette with the race tires in it. So we change the tires twice at every event.

I use an electric impacat wrench to take wheels of and on. I only snug them going on and use torque wrench to do final tightening.

Now since they go on and off a lot I always use anti-sieze on the wheel studs, so they do not gawl and provide smooth torquing.

Been doing this for 6 years and have not had a stud failure. I have not had the wheels off the ZR1 yet but will also coat the studs on it too.
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Old Nov 24, 2010 | 02:54 PM
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Originally Posted by godzilladude
I walked into the garage a couple days ago, and as I walked around the Vette, I saw one of my lugnuts lying beside the car, about halfway back. When I picked it up and looked at it, the stud was still inside. Looking at the wheels, it came off the front.

I wonder what caused this? ...
Mice
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Old Nov 24, 2010 | 02:59 PM
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Originally Posted by WB6HRO
I have a C-5 Z06 that is our track car and we tow a 4 x 6 trailer behind the Vette with the race tires in it. So we change the tires twice at every event.

I use an electric impacat wrench to take wheels of and on. I only snug them going on and use torque wrench to do final tightening.

Now since they go on and off a lot I always use anti-sieze on the wheel studs, so they do not gawl and provide smooth torquing.Been doing this for 6 years and have not had a stud failure. I have not had the wheels off the ZR1 yet but will also coat the studs on it too.
My engineering buddies tell me that anti-seize also acts like a lubricant, so "normal" torque values will actually be somewhat over-torqued. There are some rough conversion factors, but I don't recall what they are.

You're not likely to snap or strip your studs tomorrow, but over the long term it would be better to use reduced torque or just be sure the nuts/studs are really clean and use normal torque.

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