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Old Feb 2, 2011 | 06:29 PM
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I'm a 20 year certified master tech who works for the General in a Chevy dealership. I specialize in Corvettes and own one. I am also a current college student studying mechanical engineering. I will attempt to tread lightly here.
To this point, my only real beef with the C-6 quality has been the lack of support in the seats. But for the last two days I have had the displeasure of changing a fuel pump in a C-6!!!
I am beyond words as to how angry I am that this design made it to production. The C-5 and earlier Vette pumps were basic and no real problem. I would love to meet the engineering team that designed and then approved this set-up for mass production. I would be willing to bet some of you guys have had this sting in the wallet by now.
Even under GM warranty I cannot see how the cost is justified in what it takes to replace a pump/sending unit on either of the tanks!!!
Looks like I now have a reason to detour the tour of the Bowling Green plant when reaching the r&d/engineering department.
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Old Feb 2, 2011 | 06:33 PM
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Fuel pumps are spawn of the devil!
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Old Feb 2, 2011 | 06:34 PM
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Hmmmm....what is the procedure for changing the fuel pump?
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Old Feb 2, 2011 | 06:41 PM
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Dropping the driveline from the bellhousing back to gain access to the fuel crossover/balance fill tube. That tube is under mild pressure to ensure sealing against the tanks. Let's not forget the extremely limited access to the filler neck tube clamp and pump connector.
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Old Feb 2, 2011 | 06:46 PM
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Originally Posted by Pistons-n-Pearls
Dropping the driveline from the bellhousing back to gain access to the fuel crossover/balance fill tube. That tube is under mild pressure to ensure sealing against the tanks. Let's not forget the extremely limited access to the filler neck tube clamp and pump connector.
Yep....that would upset me!!

That's incentive not to VOID the warranty.
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Old Feb 2, 2011 | 07:13 PM
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I think motorhead-47 detailed the methodology. And way back when, I'd heard/read that the service hours were supposed to be somewhere in the 7 hour range. wow.

here it is : http://forums.corvetteforum.com/c6-t...fuel-pump.html
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Old Feb 2, 2011 | 08:42 PM
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A6 or MN6?
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Old Feb 2, 2011 | 08:45 PM
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Originally Posted by AORoads
I think motorhead-47 detailed the methodology. And way back when, I'd heard/read that the service hours were supposed to be somewhere in the 7 hour range. wow.

here it is : http://forums.corvetteforum.com/c6-t...fuel-pump.html
Not good/looks painful......better have a lift!
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Old Feb 2, 2011 | 09:12 PM
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It is very possible to change the pump and/or fuel tank with out removing the driveline. I have done a bunch of them. The automatics are a little harder due to the clearance between the trans and tunnel. The hardest part is removing the crossover tube. Warranty pays good, Apx 10 hours and you can do it in apx 1.5 hours. You have to think outside of the box, Don't always follow the service manual. It's like the Cadillac Northstar crankcase, Warranty pays apx. 13 hours and I can replace one in 1.5 hours. Always looking for a quicker way to perform repairs, That's what makes me money.
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Old Feb 2, 2011 | 09:42 PM
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Changed mine on my a4 on 2 jackstands without dropping anything but the tanks. Sad part is I have to do it again now (yay). Looks like the harness was bad from the car power side to the pump, appears to have a short or something (don't know for sure yet).

Round two of this very soon for me
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Old Feb 3, 2011 | 06:09 AM
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I'm surprised as a "20 year certified master tech" and "corvette specialist" you weren't aware of this. You sound like this is your first rodeo.

I would have prefered an access door(s) like other makes but it's not like GM hasn't made other blunders.
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Old Feb 3, 2011 | 06:25 AM
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That does look a bit complicated but on the other hand, how often do they really go bad on a stock/near stock C6, assuming that it hasn't been abused by it's owner of course (running out of fuel, putting harsh/unapproved additives in there etc.)?
It's got to be pretty rare relative to how many C6s are out there now I would think.
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Old Feb 3, 2011 | 11:16 PM
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Originally Posted by Pistons-n-Pearls
I'm a 20 year certified master tech who works for the General in a Chevy dealership. I specialize in Corvettes and own one. I am also a current college student studying mechanical engineering. I will attempt to tread lightly here.
To this point, my only real beef with the C-6 quality has been the lack of support in the seats. But for the last two days I have had the displeasure of changing a fuel pump in a C-6!!!
I am beyond words as to how angry I am that this design made it to production. The C-5 and earlier Vette pumps were basic and no real problem. I would love to meet the engineering team that designed and then approved this set-up for mass production. I would be willing to bet some of you guys have had this sting in the wallet by now.
Even under GM warranty I cannot see how the cost is justified in what it takes to replace a pump/sending unit on either of the tanks!!!
Looks like I now have a reason to detour the tour of the Bowling Green plant when reaching the r&d/engineering department.
You ought to work on Fords for a living.......try a 6.4 diesel for instance....

Last edited by da vette guy; Feb 3, 2011 at 11:27 PM.
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Old Feb 3, 2011 | 11:26 PM
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Originally Posted by da vette guy
You ought to work on Fords for a living.......
ain't that the TRUTH !!!!
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