C6 Tech/Performance LS2, LS3, LS7, LS9 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

DYi differential build

Thread Tools
 
Search this Thread
 
Old Jan 17, 2012 | 07:40 PM
  #1  
marine&hisvette's Avatar
marine&hisvette
Thread Starter
Burning Brakes
 
Joined: Jan 2010
Posts: 796
Likes: 0
From: Orient Oh
Default DYi differential build

I plan on installing hardened half shafts and 3.90's on my 06 c6 ls2 m6 z51... is there a forum on this? I couldn't find one in the dyi guide and was wondering if I should make one? I take pictures of everything I do so I'll know how to put it together later on.. Just a trick I use that helps.. A guy with 3 concussions attends to be forgetful...
Reply
Old Jan 17, 2012 | 07:42 PM
  #2  
timd38's Avatar
timd38
Race Director
20 Year Member
Liked
Loved
Community Favorite
 
Joined: Aug 2005
Posts: 13,592
Likes: 187
From: Hudson WI
NCM Sinkhole Donor
Default

I think it would be great for you to do it. Can you practice on your car and them come put 3:73 gears in mine?

Thanks!
Reply
Old Jan 17, 2012 | 07:58 PM
  #3  
Bad News's Avatar
Bad News
Burning Brakes
Supporting Member
10 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Nov 2006
Posts: 793
Likes: 1
Default

Have you ever done this before? I assume you have all of the Kent Moore tools to work on a Getrag diff...
Reply
Old Jan 17, 2012 | 08:04 PM
  #4  
carlrx7's Avatar
carlrx7
Safety Car
10 Year Member
 
Joined: Feb 2008
Posts: 3,712
Likes: 3
From: TEXOMA
St. Jude Donor '08-'09
Default

swapping out shafts is easy, dont need to mess with shims or anything, but its always good to check the backlash. which is what you need to do if changing gears.

-Carl
Reply
Old Jan 17, 2012 | 08:05 PM
  #5  
marine&hisvette's Avatar
marine&hisvette
Thread Starter
Burning Brakes
 
Joined: Jan 2010
Posts: 796
Likes: 0
From: Orient Oh
Default

Yea might as well make a dyi from car on jack stands to the final torques.... There's a lot of good guides on this forum.. I can do a guide on the dyi head/cam swap.. There's a cam swap guide but not the h/c combo.. There's different guides for both of them and I just swap between them and figured it out... I would do the transmission swap from stands to break in if I could retrieve my old hard drive.
Reply
Old Jan 17, 2012 | 08:07 PM
  #6  
marine&hisvette's Avatar
marine&hisvette
Thread Starter
Burning Brakes
 
Joined: Jan 2010
Posts: 796
Likes: 0
From: Orient Oh
Default

Originally Posted by Bad News
Have you ever done this before? I assume you have all of the Kent Moore tools to work on a Getrag diff...
Between my neighbor and I... We have every tool.... If I don't have a tool neither does he... I'll buy it.
Reply
Old Jan 17, 2012 | 08:27 PM
  #7  
marine&hisvette's Avatar
marine&hisvette
Thread Starter
Burning Brakes
 
Joined: Jan 2010
Posts: 796
Likes: 0
From: Orient Oh
Default

Hmm the rear axle getrag tools aren't to bad... more cheaper then having someone build it for me. I'll make a DYI guide on 3.90s and half shafts with these tools and a brace why not..... It'll be going down med Feb. At the moment my car is still waiting for my pulley and headers so I can finish my H/c combo. I need to get the car out of my one car garage before I can start this. I have never paid for labor for my car - painting the cf hood and alignment .. so I plan on keeping it that way

http://www.ebay.com/itm/SPX-Kent-Moo...item20c1293ac6
Reply
Old Jan 17, 2012 | 11:51 PM
  #8  
SimpleC6's Avatar
SimpleC6
Racer
10 Year Member
 
Joined: Oct 2008
Posts: 287
Likes: 1
Default

Hell yeah brother. Do it yourself is the way to go. I enjoy wrenching as much as driving it. Good luck and please take pics for us.

Thanks!
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-1

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-2

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-3

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-4

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-5

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-6

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-7

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-8

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-9

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
Old Jan 18, 2012 | 01:34 AM
  #9  
Rick@RKT Performance's Avatar
Rick@RKT Performance
Supporting Vendor
15 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Apr 2011
Posts: 3,332
Likes: 195
From: Frederick Maryland
St. Jude Donor '08-'09-'10-'11-'12, '14-'15-'16-'17-'18
Default

Originally Posted by marine&hisvette
I plan on installing hardened half shafts and 3.90's on my 06 c6 ls2 m6 z51... is there a forum on this? I couldn't find one in the dyi guide and was wondering if I should make one? I take pictures of everything I do so I'll know how to put it together later on.. Just a trick I use that helps.. A guy with 3 concussions attends to be forgetful...
I have mentioned this to all the members who tried to tackle the gear swap; do youself a favor and let the pros do this. Here is why.

Using the Kent Moore tools, it only gives you the initial pinion shims to start. Then you have to assemble everything and see what kind of pattern/backlash on the ring gear you have. If it's too far off of center, you must disassemble the diff and reshim the case, side and the pinion until you have the correct pattern and the backlash. You must have selection of the side shims ($8 a piece) and pinion shims. Sometimes it takes 5-10 times to get the pattern and backlash just right. One in particular took me 8 1/2 hours to get the parttern/backlash where I wanted it.

If you decide to tackle this yourself and make a thread I'll be very interested in your thread!!!!!!! Let me know how it turns out.
__________________
Reply
Old Jan 18, 2012 | 08:05 AM
  #10  
marine&hisvette's Avatar
marine&hisvette
Thread Starter
Burning Brakes
 
Joined: Jan 2010
Posts: 796
Likes: 0
From: Orient Oh
Default

Hmmm stooped me on that.. Shimming and backlash process.. I'm sure there's plenty of shops that done this countless times but I wonder how many are willing to help someone out. I'm sure there's a certain shim for each gearing ranges
Reply
Old Jan 18, 2012 | 09:49 AM
  #11  
Joe_G's Avatar
Joe_G
Tech Contributor
20 Year Member
Photogenic
Liked
Loved
 
Joined: Jul 2002
Posts: 14,950
Likes: 264
From: St. Louis, MO
St. Jude Donor '08
Default

I think you'll find this thread to be of some use to you.

http://forums.corvetteforum.com/c5-t...ld-how-to.html
Reply
Old Jan 18, 2012 | 10:47 AM
  #12  
Zip Corvettes's Avatar
Zip Corvettes
Platinum Supporting Vendor
20 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Sep 2001
Posts: 3,665
Likes: 341
Default

If you were working on a 65-79 eaton diff I would say have fun with it. On the Getrag you are going to end up costing more then what it would just cost to pay someone to do it. First off, you WILL need all of the Kent Moore tools, those will range from $200 to $2000 depending on where you are getting them and which ones you are getting. That is only the beginning though, You said you have all the tools, do you have a 400-600ftlb torque wrench and the table to hold the pinion while you intall the pinion nut to 375ftlb. The side housing is also a main cap and it has a preload of .004 on it. That does not mean you can get away with no preload or setting it at .010. It has to be exact and there is a tool do that with and you will need the selection of shims. From start to finish on one of the diffs we will spend an entire day setting one up exactly where we want it to get that perfect pattern, backlash and preload. While we do sell rebuilt ones, do yourself a favor and take to someone that knows what they are doing. If you build it and it blows up, you will be buying one outright plus the core which is going to be extremely expensive.
Justin
Reply
Old Jan 18, 2012 | 11:35 AM
  #13  
Joe_G's Avatar
Joe_G
Tech Contributor
20 Year Member
Photogenic
Liked
Loved
 
Joined: Jul 2002
Posts: 14,950
Likes: 264
From: St. Louis, MO
St. Jude Donor '08
Default

Originally Posted by J.Abbott
If you were working on a 65-79 eaton diff I would say have fun with it. On the Getrag you are going to end up costing more then what it would just cost to pay someone to do it. First off, you WILL need all of the Kent Moore tools, those will range from $200 to $2000 depending on where you are getting them and which ones you are getting. That is only the beginning though, You said you have all the tools, do you have a 400-600ftlb torque wrench and the table to hold the pinion while you intall the pinion nut to 375ftlb. The side housing is also a main cap and it has a preload of .004 on it. That does not mean you can get away with no preload or setting it at .010. It has to be exact and there is a tool do that with and you will need the selection of shims. From start to finish on one of the diffs we will spend an entire day setting one up exactly where we want it to get that perfect pattern, backlash and preload. While we do sell rebuilt ones, do yourself a favor and take to someone that knows what they are doing. If you build it and it blows up, you will be buying one outright plus the core which is going to be extremely expensive.
Justin
I think this is great advice...but the problem is, if you get a rebuild from someone, will they warranty it? If not, you're paying the core again plus the labor to rebuild it.

Seems like these rebuilds have a "slab warranty" (to use an old term).

An exception is if they start to whine...my vendor replaced one rear I had when that happened, and I understand Rkt stands behind his work in that regard too. I would guess all good vendors like you would.

But with regard to the other reason they break...vendors can't be responsible when a rear blows from a 5000 rpm launch... I understand that.

That is why I went with a C5 rear...the cores are so much cheaper (like 1/3 the cost) when they blow, and based on my observations and experience, they all blow eventually if you race them. Possible exception with the c6Z rears, but no gears are available and the conversion is $6000.

BTW I heard rumor that the Motive sets on the market are currently whining - any truth to that rumor?

Last edited by Joe_G; Jan 18, 2012 at 11:38 AM.
Reply
Old Jan 18, 2012 | 11:59 AM
  #14  
Zip Corvettes's Avatar
Zip Corvettes
Platinum Supporting Vendor
20 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Sep 2001
Posts: 3,665
Likes: 341
Default

Originally Posted by Joe_G
I think this is great advice...but the problem is, if you get a rebuild from someone, will they warranty it? If not, you're paying the core again plus the labor to rebuild it.

Seems like these rebuilds have a "slab warranty" (to use an old term).

An exception is if they start to whine...my vendor replaced one rear I had when that happened, and I understand Rkt stands behind his work in that regard too. I would guess all good vendors like you would.

But with regard to the other reason they break...vendors can't be responsible when a rear blows from a 5000 rpm launch... I understand that.

That is why I went with a C5 rear...the cores are so much cheaper (like 1/3 the cost) when they blow, and based on my observations and experience, they all blow eventually if you race them. Possible exception with the c6Z rears, but no gears are available and the conversion is $6000.

BTW I heard rumor that the Motive sets on the market are currently whining - any truth to that rumor?
That is a rumor. Motive does not actually make the gear, they import it from the same company that makes the gears for Getrag that goes in the original ones. Yes you can get a bad gear, but generally it is more than likely the setup was off, or in some case we have had bearings that are bad. You can't really check those until they are in a car. We are working on a differential dyno so to speak, it is not for measuring power obviously but it will be used to pre run all of our differentials. This is probably a long ways out right now but we are working on it.
As far as warranty we can usually figure out what happened, even if it is just parts. If it is something we caused then of course we will take care of it. If it is something that a racing incident, ie wheel hope caused, then I will do my best to help someone but I am not going to cover the cost of replacing everything. More then likely we would sell them a new diff and deeply discounted price and then figure out what they need to change in the suspension to keep it from happening again. I believe in doing what it is right, if it is something we messed up then we will take responsibilty for it, if we did everything right and the cause was from something else then the owner needs to take responsibility also. You can pm vector vette and ask him what we did for his diff when it failed. We built him a full blown road race diff. For some reason I decided to deviate from a normal race diff and add some extra cooler fittings in the bottom. Well one of the welds had a small pin hole in it that we did not catch. While he was at a event it was leaking heavily, he called and we I told him to drive it and we would fix it later. When I received the diff back, what grease was left in it had turned to a solid and the ring gear was actually a nice gold color it had gotten so hot. We replaced the entire diff, that was a $4000 differential. I don't want anyone to assume that companies run from warranties, some do, but we stand behind everything we do.
Thanks
Justin
Reply
Old Jan 18, 2012 | 12:40 PM
  #15  
Joe_G's Avatar
Joe_G
Tech Contributor
20 Year Member
Photogenic
Liked
Loved
 
Joined: Jul 2002
Posts: 14,950
Likes: 264
From: St. Louis, MO
St. Jude Donor '08
Default

^^^ Justin that's a great reply. I appreciate stand up vendors and I have understood that you are indeed such. Can't argue with anything you said, makes perfect sense.

Good to know you're not running into troubles with the gear sets lately.

I will also add...I have a diff temp gauge on my car, and I'm amazed how hot the diff gets in normal highway use. I've seen 200+ degrees just cruising, on the road course, it was my diff that caused me to go in with 250+ temps before my oil or tranny temp got above 220. I think diff cooler or at least a gauge is a must for any road course work. Not so much on the drag strip as it doesn't get hot in those 10-11 seconds.

Last edited by Joe_G; Jan 18, 2012 at 03:48 PM.
Reply
Old Jan 18, 2012 | 01:38 PM
  #16  
Bad News's Avatar
Bad News
Burning Brakes
Supporting Member
10 Year Member
Conversation Starter
All Eyes On Me
 
Joined: Nov 2006
Posts: 793
Likes: 1
Default

Originally Posted by marine&hisvette
Hmm the rear axle getrag tools aren't to bad... more cheaper then having someone build it for me. I'll make a DYI guide on 3.90s and half shafts with these tools and a brace why not..... It'll be going down med Feb. At the moment my car is still waiting for my pulley and headers so I can finish my H/c combo. I need to get the car out of my one car garage before I can start this. I have never paid for labor for my car - painting the cf hood and alignment .. so I plan on keeping it that way

http://www.ebay.com/itm/SPX-Kent-Moo...item20c1293ac6
That is only one part of the Kent Moore tools you need. You also need the shim selector tool kit and a fair amount of shims to pick from for trial and error.
Reply
Old Jan 18, 2012 | 07:06 PM
  #17  
marine&hisvette's Avatar
marine&hisvette
Thread Starter
Burning Brakes
 
Joined: Jan 2010
Posts: 796
Likes: 0
From: Orient Oh
Default

Yea from reviewing this guide http://forums.corvetteforum.com/c5-t...ld-how-to.html
and some info from most of yal...I'm glad I didn't tear into it. Yea It would been good to learn if I had a better budget but sadly I don't.. I really wouldn't mind learning but this is way to costly for a guy like me. I'll more then likely buy the parts my self and do the half shafts but let a good shop do the 3.90. Now witch shop I should go with? I'm thinking zip due to location and a good shop that replied first and they know what there talking about.. I have the rpm lvl5 transmission but had bad experience with them with bone stock corvette, so I won't be going with them anymore...I plan on making 460+ rwhp and doing a 150 shot maybe 200. Speaking of that I'll probably going to have to find a shop to fix that 3rd gear whine.....I only have 500miles on it also and I'm to scared to drag it with the wine
Reply

Get notified of new replies

To DYi differential build

Old Jan 19, 2012 | 09:23 AM
  #18  
Zip Corvettes's Avatar
Zip Corvettes
Platinum Supporting Vendor
20 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Sep 2001
Posts: 3,665
Likes: 341
Default

I actually just read your name, Semper Fi devil dog. How are you even affording this car. I know when I was in, well never mind we won't go there. What are you wanting done to the diff, I will work something out with you, Marine to Marine.
Semper Fi
Justin
Reply
Old Jan 19, 2012 | 10:39 AM
  #19  
5 Liter Eater's Avatar
5 Liter Eater
Le Mans Master
15 Year Member
 
Joined: Aug 2002
Posts: 8,472
Likes: 38
From: Houston TX
St. Jude Donor '11
Default

Holy super awesome write up Batman!

Originally Posted by Joe_G
I think you'll find this thread to be of some use to you.

http://forums.corvetteforum.com/c5-t...ld-how-to.html
Reply
Old Jan 19, 2012 | 01:25 PM
  #20  
victorf's Avatar
victorf
Drifting
10 Year Member
 
Joined: Feb 2010
Posts: 1,527
Likes: 34
Default

Originally Posted by marine&hisvette
Yea from reviewing this guide http://forums.corvetteforum.com/c5-t...ld-how-to.html
and some info from most of yal...I'm glad I didn't tear into it. Yea It would been good to learn if I had a better budget but sadly I don't.. I really wouldn't mind learning but this is way to costly for a guy like me. I'll more then likely buy the parts my self and do the half shafts but let a good shop do the 3.90. Now witch shop I should go with? I'm thinking zip due to location and a good shop that replied first and they know what there talking about.. I have the rpm lvl5 transmission but had bad experience with them with bone stock corvette, so I won't be going with them anymore...I plan on making 460+ rwhp and doing a 150 shot maybe 200. Speaking of that I'll probably going to have to find a shop to fix that 3rd gear whine.....I only have 500miles on it also and I'm to scared to drag it with the wine
"I have the rpm lvl5 transmission but had bad experience with them with bone stock corvette, so I won't be going with them anymore..."

Please elaborate!
Reply



All times are GMT -4. The time now is 05:08 PM.

story-0
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-1
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-2
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-3
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-4
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-5
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-6
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-7
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-8
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-9
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE