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Old Mar 15, 2012 | 11:12 AM
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Default Keep NPP closed

I have a 2008 vert with factory NPP and I was wondering if anybody has a cheat to keep the flaps closed all the time. I have a track day coming up and has a noise ordinance of no more than 94db so I need to keep them closed at all times while on that track. Hopefully someone has done this, pics would help too. Thanks guys.
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Old Mar 15, 2012 | 11:17 AM
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adding a check valve would delay the opening of the valves significatley, if you need it closed longer add a vacuum reservoir to the check valve.
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Old Mar 15, 2012 | 11:46 AM
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Thanks carl but was looking for somthing much simpler since it is only for 1 day a year. Anybody use tie wraps or wiring some kind of easy cheat like that?
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Old Mar 15, 2012 | 12:02 PM
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Originally Posted by ktoonsez
Thanks carl but was looking for somthing much simpler since it is only for 1 day a year. Anybody use tie wraps or wiring some kind of easy cheat like that?
Ken...when I ran AMP's sound check late last year, I placed a 1" washer between the actuator arm (at the ball pivot that attaches to the cable)and the metal stop on the NPP housing (which keeps the valves from opening beyond center line), then ran safety wire thru and around the washer to keep it in place.

THe washer will be held in place initially by the force of the valve trying to close when the engine's off or limited vaccum, but you must safety wire it into place as the muffler gets hot and expands..which can cause the washer to dislodge.

Be careful you don't pinch a finger when wedging the washer in place when the valves are open...which is their default position when the engine's off.
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Old Mar 15, 2012 | 12:48 PM
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Originally Posted by FNBADAZ06
Ken...when I ran AMP's sound check late last year, I placed a 1" washer between the actuator arm (at the ball pivot that attaches to the cable)and the metal stop on the NPP housing (which keeps the valves from opening beyond center line), then ran safety wire thru and around the washer to keep it in place.

THe washer will be held in place initially by the force of the valve trying to close when the engine's off or limited vaccum, but you must safety wire it into place as the muffler gets hot and expands..which can cause the washer to dislodge.

Be careful you don't pinch a finger when wedging the washer in place when the valves are open...which is their default position when the engine's off.
Excellent, thats were I am going for the sound check on saturday. Thanks for the info. Just to clarify (I haven't got under the car yet cus my car is so damn low), are you saying a 1 inch O.D. or thickness or the washer? Do you happen to have a picture? Thanks again!
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Old Mar 15, 2012 | 12:53 PM
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Originally Posted by ktoonsez
Thanks carl but was looking for somthing much simpler since it is only for 1 day a year. Anybody use tie wraps or wiring some kind of easy cheat like that?
3 dollar check valve



doesn't get any simpler then that.

-Carl
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Old Mar 15, 2012 | 01:10 PM
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Originally Posted by ktoonsez
Excellent, thats were I am going for the sound check on saturday. Thanks for the info. Just to clarify (I haven't got under the car yet cus my car is so damn low), are you saying a 1 inch O.D. or thickness or the washer? Do you happen to have a picture? Thanks again!
O.D.

I didn't take any pics, as I was in a hurry to get to the sound check before it got busy with all the crotch rockets I think it will make sense to you once you get a look at the actuators.

Just make sure when you get the waher wedged in there, safety wire it in there really good. As I was pulling onto the track last year, one of the washers worked it's way loose (guessing as the muffler heated up), which allowed one of the valves to open up.....car blew a 95.6 with one valve open

Tim (SLAMMER) on the other hand, went thru with flying colors....even with Fusions and LT's, as he has the retrofit NPP controller kit on his s/c vert which allows him to electronically keep the valves closed.

Last edited by FNBADAZ06; Mar 15, 2012 at 01:16 PM.
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Old Mar 15, 2012 | 01:10 PM
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Originally Posted by carlrx7
3 dollar check valve



doesn't get any simpler then that.

-Carl
Hhhhhmmmm.....wonder if this would work. You need to have the valves closed completely for a 15 minute session. Have you ever tried using the check valve method you recommend ?

Last edited by FNBADAZ06; Mar 15, 2012 at 01:14 PM.
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Old Mar 15, 2012 | 01:33 PM
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Originally Posted by FNBADAZ06
O.D.

I didn't take any pics, as I was in a hurry to get to the sound check before it got busy with all the crotch rockets I think it will make sense to you once you get a look at the actuators.

Just make sure when you get the waher wedged in there, safety wire it in there really good. As I was pulling onto the track last year, one of the washers worked it's way loose (guessing as the muffler heated up), which allowed one of the valves to open up.....car blew a 95.6 with one valve open

Tim (SLAMMER) on the other hand, went thru with flying colors....even with Fusions and LT's, as he has the retrofit NPP controller kit on his s/c vert which allows him to electronically keep the valves closed.
No biggy on the pics, I just looked in my shop at work and found some nice thick washers that might work nicely, but are 1-1/8 or a little less OD. Is that too big?

Last edited by ktoonsez; Mar 15, 2012 at 01:57 PM.
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Old Mar 15, 2012 | 03:26 PM
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Originally Posted by ktoonsez
No biggy on the pics, I just looked in my shop at work and found some nice thick washers that might work nicely, but are 1-1/8 or a little less OD. Is that too big?
Give it a try....it's an interference fit when you wedge it in between the ball pivot and the stop on the bracket, so depending on how the actuator cable is adjusted (for the valve), you may need more or less.

You'll see what I'm talking about when you get to the mufflers on your car.

Here's a crude image with pointers showing the area I'm talking about.

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Old Mar 15, 2012 | 03:51 PM
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Originally Posted by ktoonsez
Hopefully someone has done this, pics would help too.
It's very simple to keep them electrically closed all the time with a manual NPP switch. Just search for 'Old School NPP switch' for wiring instructions (basically you feed the NPP circuit from the seat heater one). I wired them that way, but with a very nice and super thin rocker switch under the dash.

However, I don't know if that would work for you since prolonged WOT operation might deplete the vacuum reservoir before you lift the throttle, and give it time to recover. But if track is technical, it could work very well. And you'd have to make no other changes, plus now you have full control of your valves. Good luck, and hope this helps.
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Old Mar 15, 2012 | 04:05 PM
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Thanks for all the reply's guys. Looks like I am going to try the washer idea. I found a square piece of flat stock 1" wide so hopefully that will work as the washers here just a touch too wide at 1-1/8th.
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Old Mar 15, 2012 | 04:05 PM
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Originally Posted by ELP_JC
It's very simple to keep them electrically closed all the time with a manual NPP switch. Just search for 'Old School NPP switch' for wiring instructions (basically you feed the NPP circuit from the seat heater one). I wired them that way, but with a very nice and super thin rocker switch under the dash.

However, I don't know if that would work for you since prolonged WOT operation might deplete the vacuum reservoir before you lift the throttle, and give it time to recover. But if track is technical, it could work very well. And you'd have to make no other changes, plus now you have full control of your valves. Good luck, and hope this helps.
That's the problem....prolonged WOT operation for a 15 minute session.
This particular track in AZ just reopened after an 8 year court battle with the city, which originally gave it's blessing and issued permits, regarding noise. The track owner has placed a sound meter at the straight away to monitor the noise, but the city has/does place several sound meters just outside of the fence. If they get a reading above 99 db, they shut down the event (for everyone, no refunds) and fine the track owner.

That's why I went with physically forcing the valves closed.....I don't want to be the one who f's it up for all the other paying participants and get's the track closed.

Sucky deal, but it is what it is....unfortunetly.
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Old Mar 15, 2012 | 04:26 PM
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Originally Posted by ktoonsez
Thanks for all the reply's guys. Looks like I am going to try the washer idea. I found a square piece of flat stock 1" wide so hopefully that will work as the washers here just a touch too wide at 1-1/8th.
Another owner went a different route, but achieved the same result, using a clamp, some washers, and a wingnut.

You'll see in his pic that he is restricting the valves in how much they are opening when vacuum is lost instead of holding them shut completely...but the premise is the same.

http://forums.corvetteforum.com/1578279839-post10.html



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Old Mar 15, 2012 | 04:52 PM
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Good find.
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Old Mar 15, 2012 | 08:39 PM
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Originally Posted by FNBADAZ06
Another owner went a different route, but achieved the same result, using a clamp, some washers, and a wingnut.

You'll see in his pic that he is restricting the valves in how much they are opening when vacuum is lost instead of holding them shut completely...but the premise is the same.

http://forums.corvetteforum.com/1578279839-post10.html



That worked out well for me

I'm pretty sure with just a check valve the gates will open anyway just due to the exhaust flow pushing the valves open.
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Old Mar 15, 2012 | 09:11 PM
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Originally Posted by ELP_JC
It's very simple to keep them electrically closed all the time with a manual NPP switch. Just search for 'Old School NPP switch' for wiring instructions (basically you feed the NPP circuit from the seat heater one). I wired them that way, but with a very nice and super thin rocker switch under the dash.

However, I don't know if that would work for you since prolonged WOT operation might deplete the vacuum reservoir before you lift the throttle, and give it time to recover. But if track is technical, it could work very well. And you'd have to make no other changes, plus now you have full control of your valves. Good luck, and hope this helps.
The Old School Switch which I bought from the vendor was a button that mounts on the dead pedal. It has only two positions- Always Open, and Factory program (opens above ~3,500 rpm). My system can not be set to keep the valves always closed.

Perhaps the terminology has changed?
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To Keep NPP closed

Old Mar 16, 2012 | 10:13 AM
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So I got home last night and found a little easier way to do it, I am sure others have figured this out or it just might be my year car or the age of it but thought I would share. Turns out the ball attached at the end of the arm comes off the swing blade really easily with a flat head screw driver so you dont' have to fight the force of actuator making it much easier. Here is some pics, I haven't safety wired it yet as I am going to get some tonight, but here it is:





Last edited by ktoonsez; Mar 16, 2012 at 10:19 AM.
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Old Mar 16, 2012 | 11:41 AM
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You can take a piece of wire and(when the engine is running and the vacuum is holding the valves in the closed position) and loop around the vacuum pot and the spherical ball ends to hold the valve closed when there is no vacuum(on the track) to hold the valves closed). At the end of the day, remove the wires.
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Old Mar 16, 2012 | 01:27 PM
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Originally Posted by ktoonsez
So I got home last night and found a little easier way to do it, I am sure others have figured this out or it just might be my year car or the age of it but thought I would share. Turns out the ball attached at the end of the arm comes off the swing blade really easily with a flat head screw driver so you dont' have to fight the force of actuator making it much easier. Here is some pics, I haven't safety wired it yet as I am going to get some tonight, but here it is:




I tried that on mine as well, but I must have not applied enough force as mine did not pop off and I didn't want to bend or break anything
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