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Burn marks on Bilstein shock?

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Old Nov 24, 2013 | 11:30 PM
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Default Burn marks on Bilstein shock?

Hi guys,

I have Bilstein Sport shocks on my 2009 Z51 coupe. The shocks have 47k miles on them. Today while cleaning I noticed black (burn) marks on the dust booth on the driver-side. When I took the booth off, I saw that the rubber bumper underneath it is completely torn. Passenger side is OK. Both shocks seem to extend the same when I push them in by hand, so it does not appear to be blown.

Anybody ever seen this? Any idea what could have caused it? I've sent an email to Bilstein too, to see what they say...

Thanks! Sonny



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Old Nov 25, 2013 | 11:51 AM
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That's not a burn mark or it would have melted the plastic boot. Don't worry about it. Replace the rubber bumpers and enjoy them. Bilsteins go for much longer than 47K. They are great shocks.
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Old Nov 25, 2013 | 01:05 PM
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Looks like black spray paint to me.
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Old Nov 25, 2013 | 01:17 PM
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Originally Posted by TTZ06VETTE
Looks like black spray paint to me.
That's what I was thinking also.
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Old Nov 25, 2013 | 01:20 PM
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Originally Posted by TTZ06VETTE
Looks like black spray paint to me.
That's the weird part, it is not "on" the boot, I tried cleaning it off with alcohol and such... it is the boot itself that discoloured. And only on the outside, I looked inside with a flashlight and it looks fine. Only damage I see is the rubber bumper that's broken.

I'm just gonna go with the suggestion above and replace the bumper and call it a day... They are really easy to get in/out, so in case something happens down the road, it's easy enough to replace...

Sonny
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Old Nov 25, 2013 | 03:10 PM
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Well, just got a reply from Bilstein:

they figured that the bumper got trashed when the shock bottomed out (makes sense) and now the shock might be overheating causing the marks...

Anyway, they offered to send me 2 new boots and bumpers free-of-charge I'm just gonna put those on and see next spring if the problem re-occurs...

Sonny
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Old Nov 25, 2013 | 04:48 PM
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That's nice of them...they make a quality product and stand behind it. I'll bet you will be just fine with the new boots and bumpers.
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Old Nov 25, 2013 | 08:14 PM
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I've seen darker colors "migrate" through lighter color plastic. Is it possible that when the black rubber bumper came apart, some of the black has slowly impregnated the blue dust cover?
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Old Nov 25, 2013 | 09:31 PM
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Originally Posted by cclive
That's nice of them...they make a quality product and stand behind it. I'll bet you will be just fine with the new boots and bumpers.


I just installed another set on my car.
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Old Nov 25, 2013 | 09:41 PM
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Originally Posted by Gering


I just installed another set on my car.


I have them on all 3 of my cars, big fan of Bilstein and they indeed stand behind their product

Sonny
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Old Nov 26, 2013 | 11:27 AM
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Originally Posted by Gearhead Jim
I've seen darker colors "migrate" through lighter color plastic. Is it possible that when the black rubber bumper came apart, some of the black has slowly impregnated the blue dust cover?
I would have thought that too but I got the impression from his description that the black color was not on the inside, only the outside.
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Old Nov 26, 2013 | 11:30 AM
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Originally Posted by cclive
I would have thought that too but I got the impression from his description that the black color was not on the inside, only the outside.
It does look pretty dark and well defined to be color migration, but desperate times call for desperate suggestions.
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Old Nov 26, 2013 | 11:51 AM
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Originally Posted by Gearhead Jim
It does look pretty dark and well defined to be color migration, but desperate times call for desperate suggestions.
The shocks themselves look very clean though.
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Old Nov 26, 2013 | 11:55 AM
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Originally Posted by CandyRed77
Well, just got a reply from Bilstein:

they figured that the bumper got trashed when the shock bottomed out (makes sense) and now the shock might be overheating causing the marks...

Anyway, they offered to send me 2 new boots and bumpers free-of-charge I'm just gonna put those on and see next spring if the problem re-occurs...

Sonny
I would be worried that if in fact the shock overheated, will it just do it again? Anyway, nice of Bilstein to send you some replacement parts. Hopefully it was just a one time incident and you won't have any more issues.
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Old Nov 26, 2013 | 12:08 PM
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Looks like some oil or grease was on the blue plastic and just discolored over time.
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Old Nov 26, 2013 | 01:55 PM
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Well, if it's not a burn mark (and it doesn't look like one) and it's not black paint (it does look a lot like paint) then my guess is that it's discoloration from either tire rubber or brake dust being directed against the shock boot by tire rotation.
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