C6 Tech/Performance LS2, LS3, LS7, LS9 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Starter replacement - Question on removing it

Thread Tools
 
Search this Thread
 
Old Feb 3, 2014 | 12:24 PM
  #1  
webdzynes's Avatar
webdzynes
Thread Starter
Safety Car
20 Year Member
 
Joined: Dec 2000
Posts: 4,166
Likes: 14
From: Orlando Fl
Default Starter replacement - Question on removing it

I need to replace my starter and it appears the exhaust is in the way wedging in the starter but only by about 1/4 of an inch... It's not much but enough that I am out of wiggle room. Do I have to drop that section of the exhaust to remove and replace the starter??
Reply
Old Feb 3, 2014 | 04:03 PM
  #2  
subfloor@centurytrans's Avatar
subfloor@centurytrans
Supporting Vendor
15 Year Member
Top Answer: 1
Top Answer: 3
Top Answer: 5
 
Joined: Feb 2011
Posts: 3,520
Likes: 880
2024 C6 of the Year Finalist - Modified
2020 Corvette of the Year Finalist (track prepared)
2019 C6 of Year Winner (track prepared)
Default

Originally Posted by webdzynes
I need to replace my starter and it appears the exhaust is in the way wedging in the starter but only by about 1/4 of an inch... It's not much but enough that I am out of wiggle room. Do I have to drop that section of the exhaust to remove and replace the starter??
Try loosening the exhaust both at the passenger side head and down below where it connects to the midpipe. Depending on your configuration that should give you enough room to get the starter out.

If you haven't done so already, make sure to disconnect the battery so you don't end up shorting out anything.
Reply
Old Feb 3, 2014 | 05:40 PM
  #3  
webdzynes's Avatar
webdzynes
Thread Starter
Safety Car
20 Year Member
 
Joined: Dec 2000
Posts: 4,166
Likes: 14
From: Orlando Fl
Default

Originally Posted by subfloor@centurytrans
Try loosening the exhaust both at the passenger side head and down below where it connects to the midpipe. Depending on your configuration that should give you enough room to get the starter out.
Actually, thats partly the reason for the post. I started to loosen both the bolts up on the passenger side head and initially both started to turn fine but then, in both cases, seemed to turn but with noticeably more resistance. I didnt turn either bolt much, maybe 1/2 turn TOTAL for fear that these were either reverse threads or that the bolts themselves were spot welded up on top and I didnt want to break that weld. So, figured I better get details from 'those in the know' first...
Reply
Old Feb 3, 2014 | 10:49 PM
  #4  
webdzynes's Avatar
webdzynes
Thread Starter
Safety Car
20 Year Member
 
Joined: Dec 2000
Posts: 4,166
Likes: 14
From: Orlando Fl
Default

Any response on the passenger side bolts - normal threading?
Reply
Old Feb 4, 2014 | 01:35 AM
  #5  
SILVERBULLET117's Avatar
SILVERBULLET117
6th Gear
 
Joined: Feb 2014
Posts: 6
Likes: 0
Default

Edit:----- i thought you were loosening from the head. Loosen from the head and the starter should fall right out.------- Not normal. What's happening is call electrolysis. Steel into aluminum. Who ever put your header bolts in didn't use anti-sieze or something hcomparable. If you have stock manifolds the same thing is happening. I would suggest using a mini crack torch to heat the head of the bolts up enough to break the bind. I dinto think a rust penatrant will work. Slowly loosen then tighten then loosen then tighten. If you don't have patience you WILL break the bolts off or pull the threads. And no they are not reverse thread. Good luck my friend. Be very patient. Make sure to put anti-sieze back on the bolts before reinstalling. FYI if you do have long tubes you can use a pry bar to flex the tube out of the way without damaging your exhaust. I've gotten mine out that way. (Edit)

Last edited by SILVERBULLET117; Feb 4, 2014 at 01:38 AM.
Reply
Old Feb 6, 2014 | 10:11 PM
  #6  
Keith Tedford's Avatar
Keith Tedford
Racer
10 Year Member
 
Joined: Apr 2012
Posts: 314
Likes: 4
From: Ontario
Default

I understand that the GM intake is made in two halves and sonic welded together. I've heard that this welding isn't always the best causing air gaps allowing air bleed through from one port to the other. Have you seen any evidence of this?
Reply
Old Feb 6, 2014 | 11:08 PM
  #7  
Guinzu's Avatar
Guinzu
Instructor
 
Joined: Jan 2011
Posts: 234
Likes: 0
Default

stock header bolts have crap on the threads to keep them from coming out. They are a pain in the *** to remove. Ask anyone who has done longtube headers. The resistance is normal and I think some instructions say to "burn" off the residue with a torch after removal. Solvents don't seem to affect it.
Reply
Old Feb 7, 2014 | 01:31 PM
  #8  
webdzynes's Avatar
webdzynes
Thread Starter
Safety Car
20 Year Member
 
Joined: Dec 2000
Posts: 4,166
Likes: 14
From: Orlando Fl
Default Starter replacement - question on solenoid bolt size

I have managed to get my starter loose from the flywheel and is now hanging vertically. However, the power wires are still connected and I have to unbolt that blindly, reaching up and trying to take the bolt off and free the starter. Can anyone tell me what size bolt that is on the solenoid? Not much room to work so I dont even know if I can get a small wrench in there to loosen it...

(I dont know how you gearheads do this stuff - certainly not easy!)
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-1

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-2

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-3

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-4

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-5

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-6

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer
story-7

10 Revolutionary 'Corvette Firsts' Most People Don't Know

 Joe Kucinski
story-8

5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

 Michael S. Palmer
story-9

2027 Corvette vs The World: Every C8 vs Its Closest Competitor

 Joe Kucinski
Old Feb 7, 2014 | 04:03 PM
  #9  
subfloor@centurytrans's Avatar
subfloor@centurytrans
Supporting Vendor
15 Year Member
Top Answer: 1
Top Answer: 3
Top Answer: 5
 
Joined: Feb 2011
Posts: 3,520
Likes: 880
2024 C6 of the Year Finalist - Modified
2020 Corvette of the Year Finalist (track prepared)
2019 C6 of Year Winner (track prepared)
Default

Originally Posted by webdzynes
I have managed to get my starter loose from the flywheel and is now hanging vertically. However, the power wires are still connected and I have to unbolt that blindly, reaching up and trying to take the bolt off and free the starter. Can anyone tell me what size bolt that is on the solenoid? Not much room to work so I dont even know if I can get a small wrench in there to loosen it...

(I dont know how you gearheads do this stuff - certainly not easy!)
10mm, but there's also a connector that needs to be removed by hand and you have to be careful with it as it can break very easily.
Reply
Old Feb 9, 2014 | 05:11 AM
  #10  
tracybarnes's Avatar
tracybarnes
Instructor
10 Year Member
 
Joined: Sep 2012
Posts: 144
Likes: 3
From: Dallas Texas
Default

Originally Posted by webdzynes
I need to replace my starter and it appears the exhaust is in the way wedging in the starter but only by about 1/4 of an inch... It's not much but enough that I am out of wiggle room.
I just did this to use a flywheel lock tool to replace the front seal.... it's really tight with the stock exhaust but with some short steel and wood pry bars the starter was convinced to come out. GM could have thought ahead and given us a little more clearance under there.
Reply

Get notified of new replies

To Starter replacement - Question on removing it





All times are GMT -4. The time now is 01:32 AM.

story-0
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-1
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-2
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-3
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-4
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-5
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-6
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE
story-7
10 Revolutionary 'Corvette Firsts' Most People Don't Know

Slideshow: 10 Important Corvette 'firsts' that every fan should know.

By Joe Kucinski | 2026-04-29 17:02:16


VIEW MORE
story-8
5 Reasons to Upgrade to an LS6-Powered Corvette; 5 Reasons to Stay LT2

Slideshow: Should you buy a 2020-2026 Corvette or wait for 2027?

By Michael S. Palmer | 2026-04-22 10:08:58


VIEW MORE
story-9
2027 Corvette vs The World: Every C8 vs Its Closest Competitor

Slideshow: 2027 Corvette lineup vs the world.

By Joe Kucinski | 2026-04-24 16:12:42


VIEW MORE