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clutch pedal return issue

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Old Jul 3, 2014 | 11:17 AM
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Default clutch pedal return issue

I did a search on this. I've only had my 2011 ZR1 for 3 days and I've already had several instances of the clutch pedal returning only 75% of the way up. It sometimes sticks about 2-3" down. I did the Ranger method to the fluid several times. On the ZR1 site I was advised to disconnect the clutch helper spring and have the dealership do a clutch fluid change. The dealership just told me with only 4600 miles on the car, they seriously doubt a fluid change will help this issue.

During a search here I found a link to a Ligenfelter return spring.

http://forums.corvetteforum.com/c6-t...-position.html

Obviously there is a need for this out there. My question is, why isn't the pedal returning?

Any thoughts?

Thanks

Last edited by Finster07; Jul 3, 2014 at 11:22 AM.
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Old Jul 3, 2014 | 06:47 PM
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In a lot of cases similar to yours, the clutch master cylinder need to be replaced. It's not uncommon
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Old Jul 3, 2014 | 07:43 PM
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Is the problem happening at high rev speed shifts???

If yes, then its the nature of the beast with the stock clutch/stock fluid line.

The fluid line has three orifice restrictions in line to prevent you from dumping the clutch to destroy the drive line (slows the fluid return to the master cylinder), and when the clutch is high speed spinning, the inertia mass of the clutch high speed spinning slows down it's return to engagement as well.
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Old Jul 3, 2014 | 11:36 PM
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Originally Posted by Dano523
Is the problem happening at high rev speed shifts???

If yes, then its the nature of the beast with the stock clutch/stock fluid line.

The fluid line has three orifice restrictions in line to prevent you from dumping the clutch to destroy the drive line (slows the fluid return to the master cylinder), and when the clutch is high speed spinning, the inertia mass of the clutch high speed spinning slows down it's return to engagement as well.
To answer your question about high rev speed shifts, absolutely not!! I just got the car. This happened on the very first shift to second gear before I even got it out of the parking lot. When I gently rested my foot on the clutch pedal, it felt like the return pressure went to zero and the pedal dropped about 3 inches. I had to pull the pedal back out with my foot.
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Old Jul 4, 2014 | 11:55 AM
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Double check to make sure that the pedal coil spring is not missing for starters.



Next would be to check the system to make sure that you don't have air trapped in the master cylinder. If you have air in the master cylinder, then the system needs to be checked for leaks. The reasoning here, the system leaked down to the point that the reserve tank and tube went dry, air got into the master cylinder, and someone topped off the reserve tank with air still trapped in the master cylinder that did not self bleed out. As for leak points, master cylinder, hose center connector, or slave cylinder.
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Old Jul 6, 2014 | 09:54 PM
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I have Tick master and the clutch wasn't returning all the way, so the cruise control would not always come on, so I bought one it fixed my problem.
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Old Jul 7, 2014 | 10:51 AM
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Even with the tick, unless you change out to the solid one piece line, you still have a orifice restrictor in the line at the slave cylinder. Plus the fact that when a tick is adjusted correctly, you will have about 1/2" to 3/4" free play in the top of the pedal stroke that plunger will not push the pedal all the way back up.


Yes, tick tells you to remove the spring, but the jury is still out on that one, and best to leave the spring in play!!!
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Old Jul 7, 2014 | 11:46 AM
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Originally Posted by Dano523
Even with the tick, unless you change out to the solid one piece line, you still have a orifice restrictor in the line at the slave cylinder. Plus the fact that when a tick is adjusted correctly, you will have about 1/2" to 3/4" free play in the top of the pedal stroke that plunger will not push the pedal all the way back up.


Yes, tick tells you to remove the spring, but the jury is still out on that one, and best to leave the spring in play!!!
I have a one piece line and I found that at times, the cruise control would not work unless I pulled the pedal back. That is why I installed the return spring from Lingenfelter.
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Old Jul 7, 2014 | 05:28 PM
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Ditto on checking the pedal spring. Many have broken without warning. Also keep doing Ranger Method changes until the fluid stays clean. For me, when the car was brand new it took about six months of regular Ranger Method changes before the fluid stayed clean for any long period of time.
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Old Jul 9, 2014 | 01:39 AM
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Pressure plate on the clutch or a poopy slave. Change the fluid all you want. Won't help. Been there
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Old Jul 11, 2014 | 08:08 PM
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Originally Posted by Finster07
I did a search on this. I've only had my 2011 ZR1 for 3 days and I've already had several instances of the clutch pedal returning only 75% of the way up. It sometimes sticks about 2-3" down. I did the Ranger method to the fluid several times. On the ZR1 site I was advised to disconnect the clutch helper spring and have the dealership do a clutch fluid change. The dealership just told me with only 4600 miles on the car, they seriously doubt a fluid change will help this issue.

During a search here I found a link to a Ligenfelter return spring.

http://forums.corvetteforum.com/c6-t...-position.html

Obviously there is a need for this out there. My question is, why isn't the pedal returning?

Any thoughts?

Thanks
Every single vehicle we had that had the clutch to the floor issue were repaired with a new master cylinder. Just a FYI.
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