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Do I need new ring and pinion? Video!!!

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Old Mar 23, 2016 | 09:04 AM
  #21  
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Originally Posted by Rick@RKT Performance
I have only seen 1 2010 Z06 pinion spanner nut that came loose (it was never staked from the factory) and caused a noise out of all the C5/C6/C7 differential we have done.

Although the bearings do wear and the backlash do change over time but the root cause of the noise either have to be heat or lack of fluid change. The floating metal debris is an abrasive that eats at the ring and pinion gears. Car owners are religious about changing their engine oil but when asked about how often they change other fluids and most will tell me they can't remember.

The C5/C6/C7 differentials are different that the pinion gear sits behind the ring gear. You can't just set the pinion shim and then move on to the side shims like you do on the solid rear axles diffs. These differentials are shimmed in combination (when you change side shim, the pinion shim has to be changed in combination to have to correct backlash AND pattern).

There are 4 bearings in the diffs (2 support pinion carrier and 2 side carrier bearings) and they are pretty big compared to other solid diffs (especially pinion carrier bearings). We normally replace them due to discoloration but I have personally never seen one fail other than when something else has failed and damaged the bearings.
The reason DTE (now Hoosiers) recommends yearly diff oil changes for the differential rebuild I purchased 6 years back.
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Old Mar 23, 2016 | 09:32 AM
  #22  
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Originally Posted by GBennett
Thanks for all the information from both of you! I think I will get a ring and pinion. Do you think I can get just a new ring and pinion without the whole kit and have it installed?
Originally Posted by Rick@RKT Performance
Yes but after the install, you must check the backlash and the pattern. If it's not correct, you'll have the same issue later.
Rick please correct me if I am wrong(I probably am), but any new gear set will have to be completely re-shimmed right? You cant just bolt a new ring onto the carrier and toss a new pinion gear in with the old shims, unless you some how managed to luck into a new gear set that is 100% identical to the old set(I have never seen this before personally, but I am more experienced with Jeep gear sets, maybe Corvette gear sets are made to a higher tolerance).

And I personally would never go that far into an axle without changing the bearings, especially at 80k miles.
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Old Mar 24, 2016 | 08:30 AM
  #23  
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Originally Posted by rjacobs
Great info in there. These diff's seem to be a mystery and nobody really talks about them.

I kind of want to get one from a junker and tear it apart just to see how everything goes in these.

Axle/differential work is something that a lot of people are afraid of. Once I learned how to assemble and shim and measure and what not the solid axle's on Jeeps, i became much less scared of tearing into them. That was really the only thing I hadnt ever touched before, but after I got into it and got taught the right way to work on them with the proper tools, the mystery and "fear" was very quickly removed from me.
There were some forum members who tackled the gear install after purchasing GM Kent Moore tools but ended up giving up. I'll tell you this, the side carrier shims are only available from GM and they are pricy. We have about $1,000 worth of shims for all application.
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Old Mar 24, 2016 | 08:42 AM
  #24  
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Originally Posted by rjacobs
Rick please correct me if I am wrong(I probably am), but any new gear set will have to be completely re-shimmed right? You cant just bolt a new ring onto the carrier and toss a new pinion gear in with the old shims, unless you some how managed to luck into a new gear set that is 100% identical to the old set(I have never seen this before personally, but I am more experienced with Jeep gear sets, maybe Corvette gear sets are made to a higher tolerance).

And I personally would never go that far into an axle without changing the bearings, especially at 80k miles.
When we install same ratio gears, they are normally close but still have to shimmed to be perfect. At 80K, we would recommend replacing the bearings.
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Old Mar 24, 2016 | 06:23 PM
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I talk to a guy today that has a very respected shop. He said to drain the fluid and try GMs new diff fluid that is for these cars. Apparently they made a special type of fluid bc the started making noises. Maybe mine didn't like the fluid I used?
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Old Mar 24, 2016 | 08:17 PM
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Originally Posted by GBennett
I talk to a guy today that has a very respected shop. He said to drain the fluid and try GMs new diff fluid that is for these cars. Apparently they made a special type of fluid bc the started making noises. Maybe mine didn't like the fluid I used?
The noise he is most likely referring to is the clunking and/or grinding noise some have experienced. This is something completely different and a fluid change will not fix what you have. I've tried GM, Amsoil, Royal Purple, and even a custom blend in various viscosities. None have made any difference. The only fix is a replacement.
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Old Mar 24, 2016 | 08:23 PM
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Originally Posted by 5knives
The noise he is most likely referring to is the clunking and/or grinding noise some have experienced. This is something completely different and a fluid change will not fix what you have. I've tried GM, Amsoil, Royal Purple, and even a custom blend in various viscosities. None have made any difference. The only fix is a replacement.
I don't think what mine is doing could even be considered a clunking or grinding. I don't think anything has came apart. But I'm completely lost at this point. I am thinking about taking it out and getting it gone through.
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Old Mar 24, 2016 | 08:48 PM
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Originally Posted by GBennett
I don't think what mine is doing could even be considered a clunking or grinding. I don't think anything has came apart. But I'm completely lost at this point. I am thinking about taking it out and getting it gone through.
The fluid change is only a fix for the clunking/grinding noise. Which is a different issue and not something you have.

Your video shows the same high pitch whine/hum as mine and a few others have reported. A fluid change will not fix this. I have tried 4 different fluids. If you have an experienced shop near you, have them inspect it and I bet their only advice will be to change out the gears.
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Old Mar 24, 2016 | 08:51 PM
  #29  
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Originally Posted by 5knives
The fluid change is only a fix for the clunking/grinding noise. Which is a different issue and not something you have.

Your video shows the same high pitch whine/hum as mine and a few others have reported. A fluid change will not fix this. I have tried 4 different fluids. If you have an experienced shop near you, have them inspect it and I bet their only advice will be to change out the gears.
That's what I'm thinking too man. We will see though.
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Old Mar 24, 2016 | 10:21 PM
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Originally Posted by GBennett
That's what I'm thinking too man. We will see though.
Please post up your findings though.
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Old Mar 24, 2016 | 10:31 PM
  #31  
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Originally Posted by 5knives
Please post up your findings though.
Here y'all go I think something has definitely came apart or really lose any suggestions?
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Old Mar 25, 2016 | 08:26 AM
  #32  
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Torque tube bearing maybe?
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Old Mar 25, 2016 | 10:13 AM
  #33  
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I agree on a torq tube inspection and use only GM gear lube.
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Old Mar 25, 2016 | 10:50 AM
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Yikes! Is that clunking sound new? Can it be heard inside the car?
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Old Mar 25, 2016 | 01:08 PM
  #35  
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Originally Posted by 5knives
Yikes! Is that clunking sound new? Can it be heard inside the car?
Can't here the clunking from inside. Idk if it's new I haven't listened to it from under before.
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Old Mar 25, 2016 | 04:30 PM
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Originally Posted by GBennett
Can't here the clunking from inside. Idk if it's new I haven't listened to it from under before.
That is scary. Mine makes a very similar whine/hum sound as yours but I've never listened from underneath either. It makes me want to now. Did the clunking noise repeat itself as it was given gas or was it just the one time?
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Old Mar 25, 2016 | 05:42 PM
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Originally Posted by 5knives
That is scary. Mine makes a very similar whine/hum sound as yours but I've never listened from underneath either. It makes me want to now. Did the clunking noise repeat itself as it was given gas or was it just the one time?
You could here it whenever you let off the gas.
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Old Mar 26, 2016 | 07:31 AM
  #38  
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The clunking is normal if you have the wheels off of the ground. It's the driveline slack (transmission/ring and pinion gears) causing the clunking with no load to the wheels.

It's definitely your ring and pinion gears making the whine.
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Old Mar 26, 2016 | 08:59 AM
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Originally Posted by Rick@RKT Performance
The clunking is normal if you have the wheels off of the ground. It's the driveline slack (transmission/ring and pinion gears) causing the clunking with no load to the wheels.

It's definitely your ring and pinion gears making the whine.
I pulled the diff last night has a lot of metal in it. I'm taking it off next Friday to have rebuilt new gears and bearing. Thanks do the help!
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Old Mar 26, 2016 | 09:47 AM
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Originally Posted by Rick@RKT Performance
The clunking is normal if you have the wheels off of the ground. It's the driveline slack (transmission/ring and pinion gears) causing the clunking with no load to the wheels.

It's definitely your ring and pinion gears making the whine.
Whew, that's a relief.
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