$10 AlkyControl Spark/Fuel controller for E67 and E38 ECMs
Basically works like this:
There is a Normally closed switch on the head of the pump that opens around 150 psi. This coincides with the GREEN led on the AlkyController
When that switch is closed the output signal is clamped to ground.
Delay the spark advance with the Flex Fuel->Delay Volume setting
Slow the rate of spark advance with the Flex Fuel->Transition Volume setting
Control Max Spark advance with the Flex Fuel Spark table
Adjust the EQ with the open loop Alcohol table
DISCLAIMER:
This is an earlier system which I no longer use. I have yet to prove out how effective the Delay Volume and Transition volume settings work. Repeatability and resolution might be an issue, i.e: delaying advance by 0.01 liter (min setting), blending into max spark in 0.01 liter(min setting)... but then again if that doesn't work then advance would come in immediatley, just like current systems spraying on the IAT.
It costs more to do it that way as you have to add a pressure sensor (alky control has pressure switch built in), more line, fittings, more wiring, etc. It was overkill IMO.
Honestly if I were doing it over again I'd make it more on/off like Phil's though probably... hard to beat for $10 and the simplicity of it
Last edited by schpenxel; Feb 9, 2017 at 12:50 PM.
It costs more to do it that way as you have to add a pressure sensor (alky control has pressure switch built in), more line, fittings, more wiring, etc. It was overkill IMO.
Honestly if I were doing it over again I'd make it more on/off like Phil's though probably... hard to beat for $10 and the simplicity of it
All it took was hours and hours of YouTube videos

You should have seen the test board.. well, you probably have an idea, I'm sure you've built much more complicated stuff. It looked like a jumbled mess but worked fine for almost a year before I had boards made
Hard to beat your way for $10 though...
Did you ever get the boost controller going?
Last edited by schpenxel; Feb 9, 2017 at 01:17 PM.
All it took was hours and hours of YouTube videos

You should have seen the test board.. well, you probably have an idea, I'm sure you've built much more complicated stuff. It looked like a jumbled mess but worked fine for almost a year before I had boards made
Hard to beat your way for $10 though...
Did you ever get the boost controller going?
Honestly the understanding you got from doing that project is invaluable. Knowing how to configure the peripherals inside the processor, setting the registers, compiling, debugging, loading code, etc..All embedded stuff works this way and doesn't matter if it was your project or a 2 billion dollar satellite in orbit so and you could easily move up to a bigger project if you wanted. As for me, I've been doing this crap for 30 years and freakin' tired of it and want to retire and cut grass or something for a living.
EDIT: I couldn't get the BOV control loop to work right by PWM on both sides of the diaphragm. The "front" side of it leaked through the valve seal and it turned into voodo code that got to crazy. Looked for an IRIS valve but they were way too expensive and got a nice 1" Stainless butterfly valve from eBay and moving to a stepper motor to control it. I'm much more familiar with PID loops on motors that trying to do it with air on the BOV. Just trying to find a way to make the valve easier to open/close (mechanically) to avoid putting in a giant motor in to get all that torque. Jury rigged the leaf blower to this thing and wrote some code to maintain 2psi regardless of blower speed and it worked pretty good....except for the motor stalling because not enough torque.
http://www.ebay.com/itm/122063179557...%3AMEBIDX%3AIT
Last edited by NJ_phil; Feb 9, 2017 at 01:43 PM.
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