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Old Feb 7, 2022 | 02:01 PM
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Default Rear end gears

2005 base 6 speed, I am curious as to the difficulty & process in changing rear gears, I feel this is one of the better upgrades for overall performance. Any thoughts or opinions is appreciated..
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Old Feb 8, 2022 | 10:54 PM
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Most people, myself included, buy a complete diff with whatever gear ratio we want, and swap the diff. It involves dropping the rear cradle, which I didn't find that difficult, but it depends on your abilities
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Old Feb 8, 2022 | 11:18 PM
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tolerances have to be PERFECT when swapping gears, or else they will whine and have issues. Therefore I would pay a reputable shop to do the job.
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Old Feb 9, 2022 | 10:06 AM
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my orig window sticker states I have a 3:42 gears......assuming that's correct I may just stick with it......Thanks Guys
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Old Feb 10, 2022 | 03:58 PM
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Originally Posted by belsy
my orig window sticker states I have a 3:42 gears......assuming that's correct I may just stick with it......Thanks Guys
Pretty sure the 3.42 is standard on all the 6 spd manuals. IMHO, a manual 6 speed benefits more than an A6, and the earlier cars with the A4s, when changing diffs/gears. If you do a search, a 3.73, or a 3.90 really livens up the car, and make 5th and 6th gear more responsive, especially 5th gear. I agree that it's usually best to change the entire diff, for a different one, with the ratio you want. My .02
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Old Feb 11, 2022 | 05:43 PM
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I do appreciate all your responses, but wonder where one might find a ratio as we have discussed????? If the safest / most popular way is to swap complete units in tact....what & where might the 3:73 or 3:90 ratio complete units be found??? Did any C6's or C5's come with those ratios??? Any & all responses are appreciated as always !
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Old Feb 12, 2022 | 08:39 AM
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Originally Posted by belsy
I do appreciate all your responses, but wonder where one might find a ratio as we have discussed????? If the safest / most popular way is to swap complete units in tact....what & where might the 3:73 or 3:90 ratio complete units be found??? Did any C6's or C5's come with those ratios??? Any & all responses are appreciated as always !
Here is one place you can get a differential with gears installed
RPM Transmissions - complete differentials
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Old Feb 16, 2022 | 01:54 PM
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Originally Posted by belsy
I do appreciate all your responses, but wonder where one might find a ratio as we have discussed????? If the safest / most popular way is to swap complete units in tact....what & where might the 3:73 or 3:90 ratio complete units be found??? Did any C6's or C5's come with those ratios??? Any & all responses are appreciated as always !
No C5s or C6s came with 3.73s or 3.90s. Also, C5 and C6 diffs are different. I got a complete unit from RPM
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Old Feb 16, 2022 | 03:23 PM
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I did a built diff by RPM in my C5 and switched from the stock 3.42 gears to 3.90 gears. That was hands down the best modification I did on that car, was good for 3-4 tenths at the track too. Totally changed the car, made it feel like it had a lot more power than it actually did.
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Old Feb 17, 2022 | 01:46 PM
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When I had my 04 I put 390's in it, loved them! Before the swap I could not use 5th in town very much (45 mph) but with the 390's no problem.
It made all gears pull better. I would do it again. I did not change the gears in my current 2012 because I supercharged it and do not track the car.

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Old Feb 17, 2022 | 01:48 PM
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I have 4.1's in my C5 and love it. however, it is an expensive mod.
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Old Feb 19, 2022 | 12:31 PM
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Problem with the 2005 diff, is it has the weakest case of all the C6 diffs (easiest to crack apart).
In later years, more internal webbing was added to increase the strength of the case.

Simply, if you going to be banging away at the diff, then first part of the upgrade is to change out the weaker case to a later stronger case as step one. The from here, internals are swapped out inside the case to create a stronger diff as well.
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Old Feb 20, 2022 | 01:09 PM
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You will have to use an adapter to put an 06 or later rear on a 05. Also there are some vendors who modify them to fit.
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Old Feb 20, 2022 | 04:48 PM
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Originally Posted by Rokket
Here is one place you can get a differential with gears installed
RPM Transmissions - complete differentials
I went with the RPM Stage IV with Quaife (they now use Wavetrac) and 4:11 gearing - IMO, the 4:11 gearing made driving really fun and really woke the car up the way it should be out of the factory!!!!

To the OP - if you remember any remember this ------ the 05 M6's weak link in the drive train is the rear diff. I had to replace mine when we took it to the track and my son dumped that clutch at the tree and the diff blew. Chevrolet fixed this in the 06+ models. RPM provides a special bracket for the 05's to be able to replace this OEM diff with all of their replacements.

BMF

Last edited by BMF_C6; Feb 20, 2022 at 04:53 PM.
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Old Mar 24, 2022 | 01:55 PM
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Thanks guys for all the thoughts & info..........looks like no matter how much I love my 2005 it comes with some serious baggage.....I will just juice it up & be careful!!!

Any thoughts as to the best choice to go to next? My 05 will be here for fun but if I want to have fun with other years (no Z06 level) what are the thoughts amongst the group???

Again, all is appreciated............................. ......
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Old Mar 24, 2022 | 07:54 PM
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Originally Posted by grinder11
Pretty sure the 3.42 is standard on all the 6 spd manuals. IMHO, a manual 6 speed benefits more than an A6, and the earlier cars with the A4s, when changing diffs/gears. If you do a search, a 3.73, or a 3.90 really livens up the car, and make 5th and 6th gear more responsive, especially 5th gear. I agree that it's usually best to change the entire diff, for a different one, with the ratio you want. My .02

6th gear is ONLY for fuel milage you would NEVER use it in racing or if you were doing the half or 1 mile speed runs, to do so would be flirting with disaster.
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Old Mar 25, 2022 | 09:07 AM
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I believe top speed is actually achieved in 5th gear. But what I think the poster means, because I noticed this, is that it makes 6th gear a lot more usable. It will actually accelerate and not be so luggy. With the stock gears I was only revving like 1600rpm on the highway. With 3.90s I'm revving like 1800, which the engine seems much happier about
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Old Mar 25, 2022 | 11:26 AM
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Originally Posted by jonjoy
6th gear is ONLY for fuel milage you would NEVER use it in racing or if you were doing the half or 1 mile speed runs, to do so would be flirting with disaster.
I never said anything about racing, and I agree with your statement. If you ask around, what I stated is true. Going to the 3.73, and especially a 3.90 diff, really makes the 5th and 6th gears more usable.
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Old Mar 26, 2022 | 08:31 PM
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IDK I have 3.90 hear in my Z06 with the LPE 660 HP package and honestly I wish it was the stock ratio. 1st and 2nd are basically useless past 60 percent throttle. I have the MPSS in 325 in the rear but I have 13 inch rim so i'm thinking of going to a 345 rear. With the 390 gear 65 MPH on the back country road is rite between 5th and 6th gears. 6 is too low and 5th is too high and drones.
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