Over heating with ac compressor relay installed
I have only put a couple hundred miles on this project since getting it back together.
first trip last Friday morning to work 20 miles each way with light in and around miles.
no overheating. But I never heard a fan.
got home and was looking at relays and decided to check the Ac compressor mini relay. It was bad so I swapped it.
from then on almost immediate 220° and above. 240° at speed and even close to redline on coolant.
fan would audibly run for minute plus
tonight I removed the relay and let it idle in neutral for 30 minutes 217° and fan ran for less than 5 seconds
what is wrong with my compressor to cause this increase in temp. Clutch? Whole compressor?
any help would be appreciated
Last edited by C5 Diag; Apr 29, 2025 at 08:01 PM.
I think when the ac compressor clutch engaged it puts unnecessary stress on the engine causing it to heat up way too quick. When I pull the ac relay this doesn’t happen.
has anyone had this?
Last edited by C5 Diag; Apr 29, 2025 at 09:23 PM.
The reason for this, the ac condenser/heat exchange coil sits in front of the radiator, and the fan is needed to pull air through it, so it can dissipate the heat.
So start car with hood open, and go listen to make sure Radiator fan is spinning, and stays spinning as car is sitting.motor running with ac on..
If yes on radiator fan coming on and staying on as car is sitting with motor on, then second guess is that the condenser, that sits in from the radiator is clogged up. Hence radiator can pull air from around the condenser when ac is not on, but with A/C on and its condenser clogged, condenser is going to be very hot with it clogged in any way, and this is going to cause the radiator to be even hotter as well.
So start by getting under the noise of the car to look up in front of the lower air dam, to look for plastic bags, or leafs that are blocking the front AC condenser coils to be begin with.

If such is found, or not found but still have problems, then may be debris that are clogging up the vanes of the condenser (and maybe radiator as well) that will be needed to be back flushed out forward instead.
For air and water wands to forward flush radiator and condenser to clean the debris out of them.
Last edited by Dano523; Apr 30, 2025 at 02:35 PM.
If all that checks fine and not a problem with Radiator or PWM controller,, then would be checking to see if aftermarket tune in play, to see if radiator fan for A/C kick off/on pressures has been screwed with from say a bad retune flash (system/AC/ ran disable conditions, and system/ fan/desired % verses Ac pressure).

Also to note, ac has to be pressurized correctly to begin with so system/ fan/desired % verses Ac pressure are correct , pressure switch 19 needs to be working correctly for same reason, condenser in line Freon accumulator/ filter 11 needs to not be clogged to cause higher pressure on high side.
Here is a download for A/C pressure charts,
https://download937.mediafire.com/gq...ure+charts.pdf
Last edited by Dano523; Apr 30, 2025 at 02:30 PM.
last night I took it for a 6 mile round trip drive and within the first mile temp gauge jumped to 245 and I received a “check coolant level” message.
their may be a chance I have a air bubble so tonight I’ll take the cap off let it idle turn the heat on and see if I can figure that out
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fan works as it should.
I had to add a little antifreeze to hit the cold level in the radiator reservoir.
bad news I started charging the AC and the rubber line has a hole in it!🤦♂️














