DIY Sunscreen
The materials you need are Reflex, looks like the stuff regular sunscreens are made from but a bit thicker. I bought mine from the local Ace Hardware store by the foot. You need about 5' because the width of the material is not enough to cover the windshield. Also some clear plastic that is generally used to cover tablecloths and such.
Put the clear plastic over the windshield of the car and trace the inside of the black mask using a Sharpie with normal tip. I used the point where it goes solid black. The plastic will adhere to the windshield because of static cling. Cut out you pattern leaving the black line to make you next job easier.
Lay you pattern on the Reflex and trace around it. The black line will help because the clear plastic is hard to see on the Reflex. Touch up your tracing to get a nice smooth shape. Cut out the shape using regular scissors.
The sun visors on the C7 are too stubby to hold the sun screen in place! I melted a couple of hole just to the right and left of the bulge where the mirror is and epoxied some clear silicone suction cups I got at Hobby Lobby. The suction cups are about an inch in diameter and have a post on the back with a metal hanger. Just remove the metal hanger. The hole needs to fit the post.
To store the shade, roll it up! Put the shade in place the first time. Because of the suction cups it will only go one way. Starting from the driver side roll it up as you pull it out. Put some Velcro on the tail end to hold it in place. I use a couple of 4" strips one oriented long ways and one short ways to give some adjustment.
Deploy it using the same method, roll it into place.
I like the accordion-folding sunshades that are made of bubble-wrap covered with aluminized mylar. The accordion fold is easier to handle than rolling a sunshade, IMHO.
I just buy one that is bigger than the windshield then cut it to fit. Your clear-plastic template idea will make the cut much more accurate.
Last edited by driver9; Jun 19, 2016 at 11:37 AM.











