3D Printed radar mount?
Good for blendmount that they can charge that kind of money for a small piece of aluminum. Yes, I know... The engineering, tooling etc.... I'll 3D print mine.

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I ordered some carbon/nylon filament and made another one that has worked very well, even the very high temperatures we have had this past week (high 90's F).
Select a good high temperature filament.
John
My experience with the BlendMount is that repeated removal and reinstallation of the detector, causes the clamping screws to loosen. Additionally, my experience is that adding a foam block between the extended part of the mount and the inside of the windscreen, significantly reduces the amount of resonance / vibration along the center of mass of the detector + mount assembly. Yes, tightening the clamp screws, adding thread-locking compound, or simply not transferring the detector between vehicles would also overcome this, but again, I'm stubborn.
If I were doing this, based on my experience with the Blendmount and 3D printing, I would do the following- (Substitute your radar detector for R7 as applicable)
- Maximize the width / grip range of the features which clamp onto the mirror mounting arm.
- Feature the clamp area such that it accepts M4 nuts into the hidden side of the clamp
- Feature the articulated side of the clamp such that a narrow strip of metal with 4.5mm diameter holes in it could be applied
- Develop the features which extend downward, enabling detector mounting, such that they accept the part in the original OEM R7 mount that directly interfaces with the R7
- Include feature that enables disengagement of the clip holding the detector onto the mounting system from the side, rather than the top of the detector + mount assembly. This will require some simple articulation, however, the kinematics of this are very straightforward; a simple rocker mechanism will likely suffice.
- Include some cable management features. Specifically, a feature that provides some sort of strain relief to the cable, minimizing the likelihood of the cable being subjected to forces that would dislodge the pins from the OEM mirror power socket (using the Mirror Tap kit for powering the detector)
- Include features enabling the addition of a dashcam type device if I were so inclined. This is likely simpler than it sounds as that could be something as simple as a pair of thru-holes for screws with counterbores on both sides. Any add-on device would have a mount specifically designed for it, thereby further increasing the cost, complexity, and ridiculous but cool nature of this concept.
When it is all said and done, considering the cost of the materials + ancillary costs, it may be better to find someone to CNC the parts out of cheap aluminum or (this will be blaspheme in terms of weight for those who are gram-conscious) 70-30 brass. I am hopeful that typing this out has convinced me not to proceed as I feel that I will end up spending hundreds of bucks in materials to solve a problem that exists only due to my delicate sensibilities related to moving a radar detector between two vehicles. Talk about a first-world problem.














