Need some advice!!!!
I know at the shop I frequent they'll tear it down and decide the cause and whether it was a build issue, parts issue, etc.... you can't always tell, but quite often you can.
I know at the shop I frequent they'll tear it down and decide the cause and whether it was a build issue, parts issue, etc.... you can't always tell, but quite often you can.
Last edited by blb078; Mar 30, 2019 at 03:08 PM.
I'll give you some encouragement with what I did to get Datsun to reimburse me for my failed 260Z differential, 2 months AFTER the warranty was up!
History
Was driving my Z coming onto a highway on-ramp and downshifted. Heard this very loud noise like a freight train. Got out and the differential cover had a hole and the lubricant was coming out. Was only a few miles from home so drove it home. Had it towed to the dealer. They said the differential needs to be replaced. I accepted their diagnosis and they ordered a new differential and installed it. It was ~$1000 in mid 1970's dollars. About 20% of what I paid for the car new. I asked for the old diff and brought it home.
Took the cover off, which they had not done, and found out what happened. One of the clips that was supposed to stop a ring gear bolt from turning worked loose and when it unthreaded enough the head sheared on the case and the bolt head went though the cast cover! The gears actually looked fine!
Looked in my Datsun 260Z Service Manual and it said, "If the differential cover is off- check to be sure the bolts clips are bent up!" Hmm to take the cover off the dif had to be dropped from the car! There was no preventive maintenance that said to every open the case. Showed it to the dealer who also showed it to the US Datsun folks. No satisfaction!
I took the dif to work as I was managing a welding R&D lab were we developed welding rods, wire and fluxes. Had a metallurgical Lab. Had a Japanese engineer write a cover page on a report I made showing the ductile bolt failure, the pristine gears and quoted the note in their Service Manual. (They obviously had a QA problem to put that statement I the manual!)
The cover letter in Japanese said they were "Lucky" this did not happen on the highway where there could have been serous accident. Mentioned I didn't want to get a lawyer but would if necessary. Got reimbursed for the dif!

Just found this pic, not from that mid 1970's report but similar! Good Luck.
PS: A good metallurgical Lab can take some good macro pictures that will have very good depth of field and with the proper lighting show wear groves in the links. They may be able to pinpoint what the links wore on in the timing cover etc.
Problem with getting a lawyer is that forces the builder to get one! They drag things out and they both make money! I'd try a formal report from a Lab and use my approach, visit, show it to them and say I'll get a lawyer if necessary! In my later business life our Trademark attorney gave me that advise! He said you write the first letter with your VP Title (was often doing that with our Trademark Heliarc name.) Never had to get a lawyer!
Last edited by JerryU; Mar 30, 2019 at 04:27 PM.
The Best of Corvette for Corvette Enthusiasts
I'll give you some encouragement with what I did to get Datsun to reimburse me for my failed 260Z differential, 2 months AFTER the warranty was up!
History
Was driving my Z coming onto a highway on-ramp and downshifted. Heard this very loud noise like a freight train. Got out and the differential cover had a hole and the lubricant was coming out. Was only a few miles from home so drove it home. Had it towed to the dealer. They said the differential needs to be replaced. I accepted their diagnosis and they ordered a new differential and installed it. It was ~$1000 in mid 1970's dollars. About 20% of what I paid for the car new. I asked for the old diff and brought it home.
Took the cover off, which they had not done, and found out what happened. One of the clips that was supposed to stop a ring gear bolt from turning worked loose and when it unthreaded enough the head sheared on the case and the bolt head went though the cast cover! The gears actually looked fine!
Looked in my Datsun 260Z Service Manual and it said, "If the differential cover is off- check to be sure the bolts clips are bent up!" Hmm to take the cover off the dif had to be dropped from the car! There was no preventive maintenance that said to every open the case. Showed it to the dealer who also showed it to the US Datsun folks. No satisfaction!
I took the dif to work as I was managing a welding R&D lab were we developed welding rods, wire and fluxes. Had a metallurgical Lab. Had a Japanese engineer write a cover page on a report I made showing the ductile bolt failure, the pristine gears and quoted the note in their Service Manual. (They obviously had a QA problem to put that statement I the manual!)
The cover letter in Japanese said they were "Lucky" this did not happen on the highway where there could have been serous accident. Mentioned I didn't want to get a lawyer but would if necessary. Got reimbursed for the dif!

Just found this pic, not from that mid 1970's report but similar! Good Luck.
PS: A good metallurgical Lab can take some good macro pictures that will have very good depth of field and with the proper lighting show wear groves in the links. They may be able to pinpoint what the links wore on in the timing cover etc.
Problem with getting a lawyer is that forces the builder to get one! They drag things out and they both make money! I'd try a formal report from a Lab and use my approach, visit, show it to them and say I'll get a lawyer if necessary! In my later business life our Trademark attorney gave me that advise! He said you write the first letter with your VP Title (was often doing that with our Trademark Heliarc name.) Never had to get a lawyer!
Another thought re proving it was the links wearing from the chain not being properly aligned. Have the links analyzed (a Metalogical Lab can do that) and have the oil and filter checked for those alloy materials! Again a sudden failure would not leave wear particles in the oil or filter. Longer term wear would.
Last edited by JerryU; Mar 30, 2019 at 08:23 PM.















