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Cracked headers???? See pic!

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Old Apr 3, 2020 | 06:58 PM
  #21  
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This is by design. You're ok.
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Old Apr 3, 2020 | 09:04 PM
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Not unusual... the way they are made.
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Old Apr 4, 2020 | 07:28 AM
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Normal. And that’s an exhaust manifold. Not a header
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Old Apr 4, 2020 | 09:14 AM
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Originally Posted by speed4tu
Normal. And that’s an exhaust manifold. Not a header
ive always wondered why ones called exhaust manifold and the other header...don’t they do the same job?
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Old Apr 4, 2020 | 09:19 AM
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Originally Posted by speed4tu
Normal. And that’s an exhaust manifold. Not a header
ive always wondered why ones called exhaust manifold and the other header...don’t they do the same job?
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Old Apr 4, 2020 | 09:57 AM
  #26  
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They do the same job, but headers are more efficient. Header tubes are equal in length, ensuring the exhaust from each cylinder reach the collector separately, avoiding back pressure. They are also smooth inside. Exhaust manifolds are heavy, brick-like, and the tubes are all the same length, resulting in back pressure. Being cast iron they are rough inside, slowing exhaust flow.
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Old Apr 4, 2020 | 11:12 AM
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Originally Posted by speed4tu
Normal. And that’s an exhaust manifold. Not a header

Dang son, I didn't even know if it was a crack or not, the fact that I came close to the right name, ( you say tomato, I say tamato) in my book was impressive!! LOL!
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Old Apr 6, 2020 | 05:07 PM
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Originally Posted by Elk
They do the same job, but headers are more efficient. Header tubes are equal in length, ensuring the exhaust from each cylinder reach the collector separately, avoiding back pressure. They are also smooth inside. Exhaust manifolds are heavy, brick-like, and the tubes are all the same length, resulting in back pressure. Being cast iron they are rough inside, slowing exhaust flow.
Merely being equal length doesn't necessarily make them efficient, they need to be the correct length for the application. And just because they're cast doesn't mean they aren't efficient. There are some designs of cast manifolds that work very well. As for the internal smoothness, that can be taken care of with extrude honing them. There are some good things about cast manifolds however. They are quieter, generally more durable, and keep the heat in the exhaust which helps the cats light off. If you're running a turbo they're more than adequate for that unless you're looking for every last bit of performance. They're typically less maintenance if designed correctly, and are very compact compared to typical header systems. One major drawback of cast manifolds is that they are harder to repair if they do crack. Stainless or mild steel headers are relatively easy to repair.
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Old Apr 6, 2020 | 05:32 PM
  #29  
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Sorry, I just offered some basic generalities. Of course, there is a good deal more to the topic - as there always is when presented with a brief summary of a topic.
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Old Apr 6, 2020 | 06:12 PM
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A stress relief cut is designed to do just that... relieve stress...
If the cut were not made the stress within the continuous flange would increase and potentially warp the flange or the stretch the securing bolt.
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Old Apr 6, 2020 | 06:30 PM
  #31  
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Originally Posted by jimmbbo
A stress relief cut is designed to do just that... relieve stress...
If the cut were not made the stress within the continuous flange would increase and potentially warp the flange or the stretch the securing bolt.
ok, so it is a relief cut.

what are the chances that these cuts could cause an exhaust leak? At times i hear a slight tick, comes from the drivers side. not real noticeable just real faint. I know there is a gasket in between manifold and the head. But could it be from there? just curious is all..
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Old Apr 6, 2020 | 07:20 PM
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Originally Posted by am3gross
ok, so it is a relief cut.

what are the chances that these cuts could cause an exhaust leak? At times i hear a slight tick, comes from the drivers side. not real noticeable just real faint. I know there is a gasket in between manifold and the head. But could it be from there? just curious is all..
You’re hearing direct injection at work.
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Old Apr 6, 2020 | 07:41 PM
  #33  
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The ticking is indeed the injectors They sound a little bit like a diesel engine.

The fuel pressure is impressively high. The LT4's high pressure fuel pump can hold 2,900 psi at WOT, operating in dense air and at maximum RPM. At idle it is around 350 psi. The maximum is roughly 800 lower with the LT1. Very neat.
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Old Apr 6, 2020 | 08:13 PM
  #34  
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holy cow! another concern put to ease! this forum is great!!!
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Old Apr 6, 2020 | 08:17 PM
  #35  
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Originally Posted by am3gross
holy cow! another concern put to ease! this forum is great!!!
Yeah, but with direct injection, your valves are getting all coked up with deposits. Time to start worrying again. Lol
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Old Apr 7, 2020 | 09:22 AM
  #36  
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The ticking can also be from expansion. That's what you normally hear sometimes after shutdown as various materials start shrinking as they cool.
Not much chance of the stress relief notches causing an exhaust leak. They're the farthest point away from the edge of the exhaust port. Totally harmless, and beneficial as others above have mentioned
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