Driver armrest internal failure
I had the door panel off recently for an audio project and got a good look at the armrest architecture.
I have a few redneck ideas on how to “fix” it. But I’m certainly open to ideas.
JB Weld. Huh. I dunno, the bulk of that honeycomb structure has several cracks. I was planning on placing a brace of some sort...2x4, PVC pipe vertically or similar...put it under that area where the piece broke off and have the brace seated on that bulk piece below it. That bulk piece is hollow. Just something that would take some of the strain of the armrest if I lean on it hard. I've learned to avoid that sort of move now since I can really feel the armrest skin sink in when I do.
Not having done what you’re doing though, I can’t really visualize it. But here’s some encouragement; where there’s a will, there’s a way. If you can find an area to fasten your “bracing” to, go for it. Worst case, it doesn’t work and you get a new one.





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Ah ha. Your previous "suggestion" makes more sense now...most likely you were talking about the center arm rest.
This is the driver door armrest. Panel was removed for a speaker upgrade project. My armrest had been 'failing' for over a year. Now I see why.

I guess your are..
If you have room for a strip of aluminum siliconed adhesive in for clearance?Strip stock is sold at Lowes or others.
I purchased a cheap grade front splitter and beefed it up underneath for strength and add some rigidity for good measure
Different thickness available.To check for clearance use a modelers clay or a play doe for squeeze.
Or simply put piece back in and load it up with the adhesive in between the honeycomb.
What the hell the frame is glued together.
I doesn't have to look good..Can ya tell
Last edited by DALE#3; Mar 12, 2021 at 04:32 AM.
if the broken piece of plastic honeycomb lacks structural integrity - you can either build it up with "heaps" (technical term) of JB weld - or as you said - get creative with other materials... just make sure you spread the load transfer out so what you put in will spread the weight over a large area.
Send pics of your cool fix! Good luck.
I'm out of town since work is picking up...airline stuff. I probably won't get to it until around 3/22. I MIGHT try on the 16th. Only one day at home over the next 9 days.
Redneck Engineering is all I can do!
If you can get on to the top of the grid, the armrest cushion side, I would be inclined to cutting some thin wood that they sell at Home Repo. They sell some really thin stuff stuff there that is like 1/8" wood over by where they sell oak and the good wood. It is easy to cut, but you can make a cardboard template first then cut out. JB weld will stick to the wood really, really well.
Make a piece of wood for the top and bottom if you can, and sandwich the whole thing with good old JB weld in the middle. It will NEVER come apart of crack again if you can get to the top side.The key is to clamp it good overnight while it dries. Maybe you can get a couple c-clamps in there if the armrest itself comes off?
If the armrest itself is available, I would replace it now, but that is just me.
You can of course do similar with sheet metal, but I am not sure JB Weld would stick as good! Besides, then it would not be as Red Neck!
I think Amazon sells gigantic tubes of JB weld, and I always have them on hand! I should buy it in 55 gallon drums.
Good luck.
Last edited by Flame Red; Mar 12, 2021 at 12:35 PM.
I'm out of town since work is picking up...airline stuff. I probably won't get to it until around 3/22. I MIGHT try on the 16th. Only one day at home over the next 9 days.
If so, when you get back home, take the pictures etc. over to the Interior/Seat shop. I'm sure the guys over there will have a fix for you and maybe even do a quick fix for you. They deal with trashed out seats, arm rests and a plethora of broken crap every day.
Tom
Retired NWA/Delta wrench bender.




If so, when you get back home, take the pictures etc. over to the Interior/Seat shop. I'm sure the guys over there will have a fix for you and maybe even do a quick fix for you. They deal with trashed out seats, arm rests and a plethora of broken crap every day.
Tom
Retired NWA/Delta wrench bender.

...otherwise, your idea was a good one. Cheers bother...














this... just build it up and brace as needed.