C7 headlight bulb replacement
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Common items that can affect both headlights are the Multifunction light switch, the BCM and the wiring going to the relay along with the relay socket. You should use a diagnostic scanner that can read body codes (Not an OBD2 only scanner) and check for one of these DTCs: B258A01 or B258A04.
Bill


Last edited by miami08VETTE; May 2, 2023 at 01:27 PM.




Common items that can affect both headlights are the Multifunction light switch, the BCM and the wiring going to the relay along with the relay socket. You should use a diagnostic scanner that can read body codes (Not an OBD2 only scanner) and check for one of these DTCs: B258A01 or B258A04.
Bill
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The relay can be checked by substituting a known-good relay (the coil can be checked with a DVM). As for the BCM and wiring, a 220 Ohm 1 Watt resistor and a DVM can be used to check this. On my car (2014) the headlight relay is #60 in the engine compartment fuse block. Remove the relay and install the resistor in the relay socket, in the pins that correspond to pins 85 and 86. (make sure that before you remove the relay you note how it is installed). Start the car and be sure that the headlights are commanded off (flip the light control to off). Using the DVM, you should have battery voltage (12.8-15) volts on both sides of the resistor. Now go in and turn the light control fully on to force the headlights on. Now check the resistor, one side (pin 86) should be battery voltage and the other side (pin 85) should be less than one volt. If pin 86 is not battery voltage, there is a problem with the fuse block (if the previous test passed). If pin 85 is still at battery voltage, the relay is not bad, but there is either a broken wire between the BCM and the fuse box, or the BCM is bad.
Note that if the BCM is “bad”, there are a few more items to check, first, can you control the running lights with the light switch (turn the running lights on and off). This at least shows that there is some control using the light switch and the BCM is at least responding to this. Also, if the headlights can be forced on by the light switch, but they do not come on by themselves when dark, this points to a problem with the ambient light sensor, BCM and/or the wiring between the light sensor and the BCM. If the headlights do not come on when attempting to force them on (and the resistor check in the fuse box also failed), then the BCM and associated wiring will need to be tested.
Don’t’ forget to set the light switch back to the Auto position, twist it to the OFF position and release, this way the lights are off and your battery does not run down.




Bill
Yeah, lets take off the Front Bumper instead



But unless all C7's are not built the same, there is already a fairly large hole there from the Factory.
Why it's not big enough to remove the bulb is any ones guess, except to make some of us have to pay a Dealer to do it.
But since there's already a hole there from the Factory, apparently it's not an issue with water.
Keep in mind the Headlight itself is a Sealed unit once a bulb is in place.
Nobody is destroying anything, if they have the skill to make the existing hole "slightly" bigger to allow removal/replacement of the bulb.
Just my opinion for what it's worth



















