Factory exhaust material
I believe its stainless steel (might be just steel) but does anyone know for sure? and what type of stainless it is, 304, 316, ect?
Thanks
Last edited by 16Stingray; Nov 20, 2017 at 12:29 PM.
Since it sounds like i would be welding the stock type 200 stainless steel to the after market type 304 does anyone one know which welding material would be best between these two?
http://www.weldingmaterialsales.com/.../E308LFC-O.htm
http://www.weldingmaterialsales.com/...9/E312FC-O.htm
I wasnt sure on the material but the E312 type says it is capable of joining dissimilar metals. I am not sure if it would be more brittle than the E308.
Any ideas?
Since it sounds like i would be welding the stock type 200 stainless steel to the after market type 304 does anyone one know which welding material would be best between these two?
http://www.weldingmaterialsales.com/.../E308LFC-O.htm
http://www.weldingmaterialsales.com/...9/E312FC-O.htm
I wasnt sure on the material but the E312 type says it is capable of joining dissimilar metals. I am not sure if it would be more brittle than the E308.
Any ideas?
Although flux core doesn’t work near as nice as using gas & solid wire.
The best advice I can give is to get some of the material you wish to weld and practice first.
The Best of Corvette for Corvette Enthusiasts
http://netwelding.com/Muffler_Rust.pdf
409 has been used for mufflers for many years. In fact when I managed an R&D lab for one of the largest welding/gas companies some years one of our engineers had a patent on the welding wire to join it! It contained a small amount of titanium.
It's inexpensive with about 10% chrome and little nickel (0.5%) unlike the 300 series with 18% chrome and 8% nickle. it rusts, just slowly!
It is welded by companies like Tenneco (who I believe make the C7 exhaust system) with a 409 type MIG wire. Most muffler shops use plan carbon steel-it works, just rusts more! Argon/CO2 shielding works OK but best with 8 to 10% CO2 not the normal 25%.
The C7 uses aluminized material that makes it look silver. That has a very thin layer of aluminum coating. It does last longer as outline in the PDF.
In Europe many companies use a better 439 stainless and 307 wire to weld it-both more expensive.
The exhaust pipes in most US made cars are also made of 409 stainless.
Last edited by JerryU; Nov 28, 2017 at 10:37 AM.
http://netwelding.com/Muffler_Rust.pdf
409 has been used for mufflers for many years. In fact when I managed an R&D lab for one of the largest welding/gas companies some years one of our engineers had a patent on the welding wire to join it! It contained a small amount of titanium.
It's inexpensive with about 10% chrome and little nickel (0.5%) unlike the 300 series with 18% chrome and 8% nickle. it rusts, just slowly!
It is welded by companies like Tenneco (who I believe make the C7 exhaust system) with a 409 type MIG wire. Most muffler shops use plan carbon steel-it works, just rusts more! Argon/CO2 shielding works OK but best with 8 to 10% CO2 not the normal 25%.
The C7 uses aluminized material that makes it look silver. That has a very thin layer of aluminum coating. It does last longer as outline in the PDF.
In Europe many companies use a better 439 stainless and 307 wire to weld it-both more expensive.
The exhaust pipes in most US made cars are also made of 409 stainless.
Seldom look in the tech/performance section as I don't track and those that do don't need my "bench racing" comments!
Now if this was the old days and folks needed to set up a Holley double pumper, know what accelerator pump cam to use on primary and secondary etc etc, I would have useful input!











