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Old Nov 20, 2017 | 10:40 AM
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Default Factory exhaust material

Does anyone know what the material is for the exhaust pipes, specifically behind the AFM valves, on a NPP exhaust system?






I believe its stainless steel (might be just steel) but does anyone know for sure? and what type of stainless it is, 304, 316, ect?




Thanks

Last edited by 16Stingray; Nov 20, 2017 at 12:29 PM.
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Old Nov 20, 2017 | 10:45 PM
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Default Pipe grade

Originally Posted by 16Stingray
Does anyone know what the material is for the exhaust pipes, specifically behind the AFM valves, on a NPP exhaust system?






I believe its stainless steel (might be just steel) but does anyone know for sure? and what type of stainless it is, 304, 316, ect?


Thanks
It is a low grade stainless (200 series) magnets won’t stick to Higrade and it does to this
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Old Nov 21, 2017 | 07:53 AM
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Originally Posted by ErnieN85
It is a low grade stainless (200 series) magnets won’t stick to Higrade and it does to this


would 200 series be weldable to 300 series?
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Old Nov 21, 2017 | 08:49 AM
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Originally Posted by 16Stingray
would 200 series be weldable to 300 series?
No problem. You need to use a tri-mix gas for best results.
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Old Nov 21, 2017 | 09:46 AM
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Originally Posted by 16Stingray
would 200 series be weldable to 300 series?
yes, most any muffler shop can do it
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Old Nov 22, 2017 | 04:15 PM
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Originally Posted by 16Stingray
would 200 series be weldable to 300 series?
I was looking at this blue demon welding wire, has anyone used it?

Since it sounds like i would be welding the stock type 200 stainless steel to the after market type 304 does anyone one know which welding material would be best between these two?

http://www.weldingmaterialsales.com/.../E308LFC-O.htm

http://www.weldingmaterialsales.com/...9/E312FC-O.htm

I wasnt sure on the material but the E312 type says it is capable of joining dissimilar metals. I am not sure if it would be more brittle than the E308.

Any ideas?
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Old Nov 23, 2017 | 09:38 AM
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bump
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Old Nov 23, 2017 | 09:55 AM
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Originally Posted by 16Stingray
I was looking at this blue demon welding wire, has anyone used it?

Since it sounds like i would be welding the stock type 200 stainless steel to the after market type 304 does anyone one know which welding material would be best between these two?

http://www.weldingmaterialsales.com/.../E308LFC-O.htm

http://www.weldingmaterialsales.com/...9/E312FC-O.htm

I wasnt sure on the material but the E312 type says it is capable of joining dissimilar metals. I am not sure if it would be more brittle than the E308.

Any ideas?
I’m not a an expert welder but it looks like either would work.
Although flux core doesn’t work near as nice as using gas & solid wire.
The best advice I can give is to get some of the material you wish to weld and practice first.
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Old Nov 28, 2017 | 10:29 AM
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The exhaust muffler and pipes are made from 409 stainless. More info than you'll want to know at the end of this PDF!
http://netwelding.com/Muffler_Rust.pdf

409 has been used for mufflers for many years. In fact when I managed an R&D lab for one of the largest welding/gas companies some years one of our engineers had a patent on the welding wire to join it! It contained a small amount of titanium.

It's inexpensive with about 10% chrome and little nickel (0.5%) unlike the 300 series with 18% chrome and 8% nickle. it rusts, just slowly!

It is welded by companies like Tenneco (who I believe make the C7 exhaust system) with a 409 type MIG wire. Most muffler shops use plan carbon steel-it works, just rusts more! Argon/CO2 shielding works OK but best with 8 to 10% CO2 not the normal 25%.

The C7 uses aluminized material that makes it look silver. That has a very thin layer of aluminum coating. It does last longer as outline in the PDF.

In Europe many companies use a better 439 stainless and 307 wire to weld it-both more expensive.

The exhaust pipes in most US made cars are also made of 409 stainless.

Last edited by JerryU; Nov 28, 2017 at 10:37 AM.
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Old Nov 28, 2017 | 03:17 PM
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Originally Posted by JerryU
The exhaust muffler and pipes are made from 409 stainless. More info than you'll want to know at the end of this PDF!
http://netwelding.com/Muffler_Rust.pdf

409 has been used for mufflers for many years. In fact when I managed an R&D lab for one of the largest welding/gas companies some years one of our engineers had a patent on the welding wire to join it! It contained a small amount of titanium.

It's inexpensive with about 10% chrome and little nickel (0.5%) unlike the 300 series with 18% chrome and 8% nickle. it rusts, just slowly!

It is welded by companies like Tenneco (who I believe make the C7 exhaust system) with a 409 type MIG wire. Most muffler shops use plan carbon steel-it works, just rusts more! Argon/CO2 shielding works OK but best with 8 to 10% CO2 not the normal 25%.

The C7 uses aluminized material that makes it look silver. That has a very thin layer of aluminum coating. It does last longer as outline in the PDF.

In Europe many companies use a better 439 stainless and 307 wire to weld it-both more expensive.

The exhaust pipes in most US made cars are also made of 409 stainless.
Thanks for your input I was hoping you would spot this & help out
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Old Nov 28, 2017 | 04:46 PM
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Originally Posted by ErnieN85
Thanks for your input I was hoping you would spot this & help out
Glad I found it! Not sure how- it was in my email!

Seldom look in the tech/performance section as I don't track and those that do don't need my "bench racing" comments!

Now if this was the old days and folks needed to set up a Holley double pumper, know what accelerator pump cam to use on primary and secondary etc etc, I would have useful input!
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