Professional alignment advice - especially rear caster difficulty




I needed to replace my front tires due to excessive inside wear. Factory alignment specs led to excessive inside tire wear contributed to negative camber and positive toe. Front tires lasted maybe 5000 miles.
Not my picture but looked exactly like this.
I have access to a Hunter alignment machine, and I decided to do a full custom alignment decreasing front camber by .3 degrees on both front wheeIs, so the final alignment pictures below may look off as it has already calculated that .3 degree change.
Now to my issue.
I spent four hours trying to align the rear caster to the desired 0 +/-.8 degrees while keeping camber in spec but wasn't able to get anywhere near that on the right rear. I was able to set the left rear caster at .4 degrees, but no matter what I did I could not manage to get the right rear any closer than 2.4 degrees before I said fu(k it. Yes, that's a full 2 degrees difference between left and right rear caster. Sorry, I didn't get a picture of the right rear.
Maybe I'm missing something, but I'm looking for any advice. FWIW, the rear suspension was loaded at the time, I'm not sure if unloading would have helped the adjustment.
Final alignment, but rear caster is still off as mentioned above..
Last edited by erick_e; Sep 7, 2024 at 12:23 AM.




From your picture, it looks like you have 0.4 degrees of positive caster on the driver's side. When you switch to the other side you have to flip the gauge around which requires a new zero. When doing that lay the gauge on the side next to the Blue Oval shown in your picture. With it laying on the alignment rack next to the right side wheel make sure the base faces the front of the car with the body perpendicular to the axle. Then zero the gauge.
You don't have a picture of the gauge shown on the passenger side so we don't know whether your 2.4 measurement is positive or negative. When making your adjustments remember the rear control arm mount has more influence on camber and the front control arm mount has more control on caster. Your adjustments can be more difficult if you have plus caster on one side of the car and minus caster on the other side of the car. I try to get my camber adjustment close before working on caster. I don't have the liberty of having a camber gauge that I can watch as I adjust rear caster while watching camber on an alignment machine. I work on my garage floor and I can't see my camber gauge while lying on my side watching the caster gauge while adjusting the control arms. I loaned my tools to the local dealer mechanic and he used a remote display from the alignment machine while he worked setting the caster. He had both gauges in view at the same time. To get zero caster you will also need to make sure the lower control arms are equally adjusted. You can get an idea how they are setup by inspecting the cams attached to each of them. You can use adhesive tape as a cam marker to measure the amount of radial adjustment you make. Place the tape on the cam where it will bridge across to the cradle and then use a sharp knife or razor blade to cut the tape where it bridges the gap between the cam and the cradle.
One other thing to check is to make sure there are an equal number of shims behind each upper control arm dog bone bolt location.
Bill
Also, the shop manual agrees with what Bill says about rear cam having more effect on camber and front cam having more effect on caster. Forget that information as it is wrong. The geometry of the suspension mount points does not allow one cam to effect camber more than caster. It is an equilateral triangle and changing the length of either long side moves the vertex sideways and out (or in) at the same time. Movement sideways changes caster while movement in or out changes camber.
I certainly understand why the professionals get it "close enough" and call it a day.




Also, the shop manual agrees with what Bill says about rear cam having more effect on camber and front cam having more effect on caster. Forget that information as it is wrong. The geometry of the suspension mount points does not allow one cam to effect camber more than caster. It is an equilateral triangle and changing the length of either long side moves the vertex sideways and out (or in) at the same time. Movement sideways changes caster while movement in or out changes camber.
I certainly understand why the professionals get it "close enough" and call it a day.
Bill
Beyond all this geometry theory, I did experiments the last time I adjusted alignment on my car and verified the front and rear adjustment cams each effect caster and camber in the same way.
always adjust caster first, then camber. twist both front and rear cams opposite directions at the same time to adjust caster, then both the same direction at the same time for camber. this applies to front and rear ends of the vehicle. remember to re-swing the front end after adjustments. toe is always last.
vettes are light enough that you don't have to jack up the car, but it makes it easier to turn the cams. just make sure you put the machine in the correct mode, lift selected axle, lower jack onto the locks then continue, then click lower selected axle and follow directions again.
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