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DCT Special Maintenance Requirements

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Old Dec 13, 2024 | 11:36 AM
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Default DCT Special Maintenance Requirements

What is it about the C8 DCT that causes it to have such special, frequent, and costly maintenance requirements? It seems to me that in most ways that transmission is not a whole lot different than a manual transmission or a conventional automatic transmission. Both of those transmission require very little maintenance over the years. Is it because the DCT has wet clutches that share fluid with the control circuits and gears? Are they trying to limit the amount of free particles that result from clutch wear and get into the oil and are transported to the rest of the transmission?
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Old Dec 13, 2024 | 12:09 PM
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Originally Posted by ClothSeats
What is it about the C8 DCT that causes it to have such special, frequent, and costly maintenance requirements? It seems to me that in most ways that transmission is not a whole lot different than a manual transmission or a conventional automatic transmission. Both of those transmission require very little maintenance over the years. Is it because the DCT has wet clutches that share fluid with the control circuits and gears? Are they trying to limit the amount of free particles that result from clutch wear and get into the oil and are transported to the rest of the transmission?
Josh Holder mentioned the 3 year DCT fluid replacement was required due to moisture absorption and additive breakdown. It appears the TR-9080 is more sensitive to this than other DCTs. It also appears GM is more concerned about contamination generation than other manufacturers with DCTs.
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Old Dec 13, 2024 | 12:10 PM
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Originally Posted by ClothSeats
What is it about the C8 DCT that causes it to have such special, frequent, and costly maintenance requirements? It seems to me that in most ways that transmission is not a whole lot different than a manual transmission or a conventional automatic transmission. Both of those transmission require very little maintenance over the years. Is it because the DCT has wet clutches that share fluid with the control circuits and gears? Are they trying to limit the amount of free particles that result from clutch wear and get into the oil and are transported to the rest of the transmission?
Thats honestly a good question. Whats strange to me is plenty of other vehicles that utilize DCT transmissions dont have the kind of upkeep requirements that these things do. Porsche PDK, Shelby GT500... unless I'm wrong and they do, just not something I've heard much about. Have a friend with a GT500 that puts hard miles on it and to my knowledge he hasn't had to do any additional service on it.
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Old Dec 13, 2024 | 12:19 PM
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Some have separated the fluids for the transmission and clutch.
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Old Dec 13, 2024 | 12:27 PM
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More and higher technology=more maintenance. Compare C8 maintenance requirements to a Ferrari of equivalent performance. You think there is a Corvette tax, thin again.
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Old Dec 13, 2024 | 05:38 PM
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We don't care what it costs to own a FERRARI or any of those cars we care about the C8 Corvette and we have to constantly have to do something to it 1 year for this 2 years for this 3 years for this 5 years for this almost every year something has to be done even if you change the fluid in the DCT and don't drive it for 3 years the fluid has to be changed. On and and on
Did the people that develop this car know about the DCT problems while they were testing the car or building it I can see why they didn't tell anybody about it
I can se this OH we have a C8 under 60,000 but the DCT is unreliable AND YOU HAVE TO PUT FLUID IN IT CONSTANTLY. I know don't criticize the C8 hey I got one
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Old Dec 14, 2024 | 01:42 PM
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I don’t care what it costs to maintain a Ferrari, Porsche, etc……either but I’ve seen enough explanations with diagrams by the very knowledgeable members of this forum to know that the DCT is much more complex than a manual or automatic transmission. To go to a mid-engine platform the DCT was necessary. “Dual clutch” is the first indicator of its complexity.
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Old Dec 14, 2024 | 04:27 PM
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It does seem to have a somewhat more frequent maintenance schedule than other DCTs, but GM tends to be pretty conservative about maintenance requirements in general. And, really, having to change the filter at 7500 miles, then 22,500, doesn't seem too bad, nor does 3 years or 45,000 miles for the fluid.

I guess I'm biased from the old days when you needed a "tuneup" and full lube job every 6000-12,000 miles. We've got it great these days.
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Old Dec 14, 2024 | 04:35 PM
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Depends on the old days, the '55 chevy engine oil was 3,000 miles or 3 months.
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Old Dec 14, 2024 | 04:37 PM
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Remember the days when the owner's manual said we had to change the lube in the M22 every six months/6k miles? I used to add the same moly liquid I used in the rear gear as an additive in my M22. I'm old, I know, but there is a lot more going on in a DCT (automated manual gearbox) than in a manual transmission.
All the work done by the transmission fluid is complicated by the fact that it is not only getting heated and compressed, but that it also must create hydraulic pressure to drive the shift forks and actuate the clutch packs so it can select a gear. To me it's a cost of operation.


Tom

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Old Dec 15, 2024 | 11:27 AM
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Originally Posted by EvanD
Depends on the old days, the '55 chevy engine oil was 3,000 miles or 3 months.

But you never had to change the filter! ('cause it didn't have one, unless you had the dealer-added filter system.)
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