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DCT Filter Housing/Pan Bolts - Replace? Why

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Old Jan 20, 2023 | 03:55 PM
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Default DCT Filter Housing/Pan Bolts - Replace? Why

I posted this within another thread but figured it's best to make it its own thread.

Can someone explain why the DCT filter housing and pan bolts are remove and discard? It looks like they have thread lock on them. I can't imagine that they are torque to yield on something that isn't under any stress like a head bolt. If it's just the thread lock issue, cleaning the threads and adding some blue loctite seams pretty simple. I know the DCT filter comes with new bolts. But I'd prefer not to throw away all the pan bolts for something as simple as having to add some blue loctite.
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Old Jan 20, 2023 | 08:33 PM
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Originally Posted by Mark9
I posted this within another thread but figured it's best to make it its own thread.

Can someone explain why the DCT filter housing and pan bolts are remove and discard? It looks like they have thread lock on them. I can't imagine that they are torque to yield on something that isn't under any stress like a head bolt. If it's just the thread lock issue, cleaning the threads and adding some blue loctite seams pretty simple. I know the DCT filter comes with new bolts. But I'd prefer not to throw away all the pan bolts for something as simple as having to add some blue loctite.
As I mentioned in the other thread it is likely because of the thread locker. Shop labor is expensive and paying a tech to properly clean the threads (the holes also need to be cleaned if using a liquid locker) and properly apply the liquid thread locker (which should be kept refrigerated) is probably more expensive than what the fasteners with pre-applied thread locker cost.
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Old Jan 20, 2023 | 10:02 PM
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Originally Posted by Mark9
I posted this within another thread but figured it's best to make it its own thread.

Can someone explain why the DCT filter housing and pan bolts are remove and discard? It looks like they have thread lock on them. I can't imagine that they are torque to yield on something that isn't under any stress like a head bolt. If it's just the thread lock issue, cleaning the threads and adding some blue loctite seams pretty simple. I know the DCT filter comes with new bolts. But I'd prefer not to throw away all the pan bolts for something as simple as having to add some blue loctite.
I don't know. But, there was a thread not too long ago where the person twisted off one of the DCT filter housing bolts. I think it was one of the new bolts in the kit. He was able to fish it out - and he re-used the old one. My point is just that it may not be too hard to twist them off - and the torque is very low - 53 lb-in.
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Old Jan 20, 2023 | 10:06 PM
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Here is the thread about the filter housing bolt that snapped.

https://www.corvetteforum.com/forums...t-snapped.html
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Old Jan 21, 2023 | 08:24 AM
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I saved my old housing bolts so they can be reused sometime in the future. You need to clean the housing threads before installing the new bolts. The best way to clean the threads is with the correct tap which is a weird size 5mm x 0.80. After cleaning the old thread locker out make sure you also clean the holes with something like brake cleaner so that they are clean and dry. You will also need an inch pound torque wrench to properly tighten the 4 bolts.
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Old Jan 24, 2023 | 04:54 PM
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Cutting taps are different from thread chasers. If I don't have a thread chaser I prefer to use a clean bolt instead of a cutting tap to clean the threads (unless there is something really wrong with the threads). I prefer to form the threads back into place vs removing material.
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Old Jan 24, 2023 | 05:01 PM
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Originally Posted by RKCRLR
Cutting taps are different from thread chasers. If I don't have a thread chaser I prefer to use a clean bolt instead of a cutting tap to clean the threads (unless there is something really wrong with the threads). I prefer to form the threads back into place vs removing material.
Correct and all you need to do with a new tap is dull the cutting edge with fine sandpaper. When I cleaned the housing threads only thread locker came out, no aluminum and nice clean threads. 👌
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Old Jan 25, 2023 | 06:52 PM
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There are all different classes of taps that yield different fits. I would groove with a dremel cuttoff wheel and wire brush debur a used bolt before using a dulled tap. A tap of the wrong fit could have a larger pitch diameter and can act as a thread forming tap especially in a soft material. Increasing the thread dims is not a good idea. A thread chaser is the best option for cleaning out the old thread locker. There is also thread cleaning brushes. I believe McmasterCarr sells them.
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