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Old Sep 17, 2025 | 08:33 AM
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Default simple fire fix

Why not have the fan shut off whenever the gas door is opened, if, in fact, the side fan is running and causing the issue? There is already a sensor that can provide the cutoff switch to the Body Control Module.
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Old Sep 17, 2025 | 08:37 AM
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I bet that can be done with possibly on OTA update. However, I think the concern is if fuel spills in there even with the fan off, once you finish fueling up and pull away, volatile vapors would still get either sucked in from the fan or pushed in from forward motion into the engine bay.
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Old Sep 17, 2025 | 09:54 AM
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I don't believe there is a fuel door sensor. There is a fuel door lock, but no sensor if it is open or closed. This was also mentioned in the sticky as a solution, but without the sensor, no go.

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Old Sep 17, 2025 | 05:02 PM
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LOL already discussed.
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Old Sep 18, 2025 | 08:36 AM
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Ok, so use use the fuel level sensor, when ever the ignition is off and the fuel level sensor starts increasing, the fan turns off. That could be done via OTA update.
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Old Sep 18, 2025 | 12:20 PM
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Not a bad idea but not a quick solution for 1000’s of cars nor inexpensive for GM which is likely their first consideration.
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Old Sep 18, 2025 | 01:33 PM
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Simplist fix is a super cheap plastic part to retrofit. GM's strong suit is not software lol
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Old Sep 19, 2025 | 04:57 AM
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The easiest fix is insert the pump correctly, set it on low fuel pump setting, and stand there while it's fueling to be sure it shuts off. But if you set it on high pump and go into the quick mart to browse around and buy your Twinkie and the auto shut off doesn't work, it's no surprise to me that you've sprayed gas all over the place. Not long ago I was filling up and that exact thing happened to a car on the other side of my pump. I shut their pump off and reported the gas spill.
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Old Sep 19, 2025 | 08:30 AM
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Because the car can overheat. The fans stay on for a reason.
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Old Sep 19, 2025 | 08:36 AM
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Originally Posted by c5racr1
Why not have the fan shut off whenever the gas door is opened, if, in fact, the side fan is running and causing the issue? There is already a sensor that can provide the cutoff switch to the Body Control Module.
Because the fan running is not causing the issue, it's a massive amount of spilled fuel onto the radiator that's the issue. The running fan sucks it on into the engine bay, but the cause is the spilled fuel. How many fires have occurred without spilled fuel? How many times have fans run in normal driving? No, the solution is what GM and the NHTSA are working on and have declared, a diverter to not allow spilled fuel to get into the air intake in the first place.
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