Preventing Rearend Noise
I had to tear down my differential to restore the case and clean out the parts from contaminated oil. While I was in there I changed out the cluches. What is the key to putting it all back so that it doesn't whine??
There was a thread on C3 forum about rebuilding differentials (with good pictures) not long ago but, when I searched, I couldn't find it. Maybe someone else'll have better luck.
It is done using a dial indicator and colored marking material on the gears to reveal the gear mesh pattern. It is half art and half science, and best left to experienced professionals. A chimp could probably be trained to do it with enough time, experience, and bananas, but at the end of it, he would have the experience and you wouldn't. This from a dyed-in-the-wool DYI guy.
Although proper ring & pinion setup can be accomplished at home, I really recommend having a professional do the job. However, if a person really insists on trying it (and that is really the only way to learn), then here is some information that should be helpful.
:jester :cheers: :smash: :jester
[Modified by Chuck Sangerhausen, 8:02 AM 3/9/2002]
The rebuild kit I got from Zip has all kinds of shims for the pinion, but none for the clutch packs. Well, time to order and wait a week...








