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Old Jan 17, 2005 | 10:33 PM
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Default rivet setting tools

where might i find quality rivet tools so that i can reset the factory aluminum rivets correctly? or what tool can be used instead of the "correct" one? im referring to the solid aluminum rivets that i need to reattach the wire harness holders to the firewall and inner fenders.
also any tips? i know how i would do it, but im always open to new suggestions. thanks
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Old Jan 18, 2005 | 09:23 AM
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Air hammer and backing plate?
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Old Jan 18, 2005 | 06:26 PM
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if thats how you do it then ok. i thought there might be a tool availible that was concaved so as to give the correct rolled or convex shape to the rivet versus just a flat shape. i havent seen one in my travels, but i wasnt sure if it existed. thanks
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Old Jan 19, 2005 | 10:20 AM
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Sorry, I'm just guessing at this.
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Old Jan 19, 2005 | 10:59 AM
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Default Rivet setting

I used the tool available from Long Island Corvette Supply to set some rivets when I restored my 67. The tool works fine with the right rivets; most rivets you find now are too hard when compared to the factory rivets and are a bear to set. You just use the tool, a hammer and a solid backing plate behind the rivet's head, a good whack or two is all it takes to set the rivet. The correct rivets are soft and can be cut with hand held wire cutters. I used the Dr Rebuild supplied rivets; easy to set. I first tried the ones Long Island had but they were too hard; had to be cut with a hacksaw and would not peen over with a hammer and their rivet setting tool.
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Old Jan 19, 2005 | 12:16 PM
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Check out http://www.yardstore.com

They are an aircraft tools supply outfit but have all the correct rivet setting tools you need and some of the best prices I've found. They are a very good outfit to deal with. To do the job right you really need a .401 shank air chisel (they can be had very cheap <$20 and are one of my most used tools). This type of rivet is very easy to use if you have the correct tools!

A manual rivet setting tool is available from Caledonia Corvette but you need 3 hands to use it: one to swing the hammer, one to hold the tool, and one to hold the bucking bar. I wasn't born with 3 hands so I prefer the air hammer method.
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Old Jan 19, 2005 | 06:39 PM
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crap. see im not fimilar with all the correct terms. but by looking through that site i can gather what i need is a rivet set. i found the .401 here
http://www.yardstore.com/index.cfm?A...y&Category=123

but what are the different sizes they have listed by each one? im assuming thats the rivet size itself. i dont have a rivet in front of me, but im using the ones corvette central supplies and i believe they are 3/16" right? so i would want part number 10304.

now i have an air hammer or chisel is there a special one that works with .401 sets only?

sorry if im making this difficult, just trying to learn. thanks for all the help. i do appreciate it.
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Old Jan 19, 2005 | 09:02 PM
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paragon reproductions. They sell a tool for this
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Old Jan 19, 2005 | 09:34 PM
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cool thanks ill check them out too
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Old Jan 20, 2005 | 04:10 PM
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You'll need a regulator to knock the air pressure down at the air hammer; rivet-peening with them works best at about 15-20 psi. You'll need to trim the rivet shank to the correct length for each application (about 1/4"- 3/8" of raw shank protruding before bucking it); if you can't do this easily with nippers, you have the wrong (too hard) rivets. Doc Rebuild and Paragon sell the correct soft rivets.
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Old Jan 20, 2005 | 07:28 PM
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very cool thanks.
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Old Jan 20, 2005 | 08:16 PM
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O made my own...cut the end off a busted air chisel...ground out the center, just enough to put a dimple in the rivet..then hold the head with anything that has mass such as the head of a sledge hammer...works great.

Yeah, what John Z sais is on the money...wire cutters will trim the rivets....

Last edited by GDaina; Jan 20, 2005 at 08:19 PM.
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Old Jan 21, 2005 | 10:02 AM
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Corvette Central has allthe rivet settings tools in their catalog.

Good Luck!


Bill
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Old Jan 21, 2005 | 07:27 PM
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what!? ive never seen them in there. i guess ill have to take another look to be sure. thanks
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Old Jan 24, 2005 | 07:36 PM
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.401 shank is the most common size for an air chisel. This is the size most consumer tool supplies sell and is the one you want.

The rivet size is 3/16 diameter. Buy the long ones and cut to length per John Z's description.

You don't really need to buy a bucking bar but The Yard has a lot of varieties that are very inexpensive. Use a small sledge hammer head instead if you want to go on the cheap. I also got a piece of 1/2" thick cold rolled steel stock that's about 2"X6" that I use to get into tight places.
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Old Jan 25, 2005 | 09:59 AM
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Default Anneal (or soften) the rivets before forming

Aluminum hardens with time. Within a few hours of use, heat the rivets to 500 degrees F then immediately dump them in ice water. Hope this helps.
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Old Jan 26, 2005 | 11:31 AM
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Originally Posted by jowens1997
Aluminum hardens with time. Within a few hours of use, heat the rivets to 500 degrees F then immediately dump them in ice water. Hope this helps.
If you buy the correct "soft" body rivets to start with, that's not necessary; I've had them sit in the box for years and have had no problem setting them.
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