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Old May 5, 2026 | 03:33 PM
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Default 450 HP Fuel line diameter

I just replaced the original steel line with 3/8 in aluminum line because it was way easier, same size. I'm putting in a 383 in the next couple of weeks. Is that line going to be big enough to support the fuel flow required for 450 HP? The inside diameter is .25. I really don't want to re-replace the fuel line.
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Old May 5, 2026 | 04:45 PM
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Yes you'll be fine with a good pump and no restrictions in the tank or inline filters before the pump. I assume you're running a mechanical pump?

JIM
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Old May 5, 2026 | 04:49 PM
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Originally Posted by 427Hotrod
Yes you'll be fine with a good pump and no restrictions in the tank or inline filters before the pump. I assume you're running a mechanical pump?

JIM
Yeah, it's a mechanical pump. Thanks. Some places were recommending a 3/8 ID (AN6) line, but I haven't heard on anyone putting in bigger fuel lines with an engine swap.
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Old May 6, 2026 | 04:59 AM
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On my 77. The original fuel lines were 3/8th's ID feed and 1/4 return. When I went over to EFI, I went with 3/8th's ID for both.
I'm running approximately 400 HP. I have not heard of anyone running a 1/4 inch ID feed line on a V8. Regardless of type of pump.
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Old May 6, 2026 | 11:36 AM
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Originally Posted by Ronniewo
Yeah, it's a mechanical pump. Thanks. Some places were recommending a 3/8 ID (AN6) line, but I haven't heard on anyone putting in bigger fuel lines with an engine swap.
Yes normally there is no change to hard fuel line because it's steel which has a larger inside diameter than aluminum. You will have to test your actual fuel pressure to see if the aluminum line is too restrictive.
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Old May 6, 2026 | 12:15 PM
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Its not pressure, its flow....Im running stock steel 3/8 line with AN-6 steel braided on a 580hp 427. I dont think you will have enough flow for long high rpm pulls with 1/4 in inside diameter...3/8 steel probably is still closer to 5/16....
Good luck
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Old May 6, 2026 | 01:18 PM
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Originally Posted by 4-vettes
On my 77. The original fuel lines were 3/8th's ID feed and 1/4 return. When I went over to EFI, I went with 3/8th's ID for both.
I'm running approximately 400 HP. I have not heard of anyone running a 1/4 inch ID feed line on a V8. Regardless of type of pump.
@4-vettes beat me too it. If you think you'll ever convert to EFI, just go ahead and run AN6 hose now. It's even easier (easierer?) than aluminum, and helps to future-proof your car for when you get sick of carbs.
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Old May 6, 2026 | 01:38 PM
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Im in the same gross HP range as your 383 with my 355 L-82 and I am still using the L-82 OEM factory steel fuel lines from the tank and from the replacement standard AC Delco mechanical fuel pump-ZERO issues with fuel capacity.
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Old May 6, 2026 | 02:16 PM
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Originally Posted by jb78L-82
Im in the same gross HP range as your 383 with my 355 L-82 and I am still using the L-82 OEM factory steel fuel lines from the tank and from the replacement standard AC Delco mechanical fuel pump-ZERO issues with fuel capacity.
You do know your fuel line inside diameter is larger than what the OP is using?
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Old May 6, 2026 | 02:47 PM
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I am still using the L-48 OEM factory steel fuel lines from the tank to a Cater Super Street 120gph mechanic pump on my 427ci small block, took it to 7000rpm's on chassis dyno with no problems. Secs below
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Old May 6, 2026 | 05:07 PM
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Originally Posted by MelWff
You do know your fuel line inside diameter is larger than what the OP is using?
Nope..just commenting on that the OEM GM fuel lines are perfectly fine at 2X the HP...............which is what I said.
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Old May 6, 2026 | 07:00 PM
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Yes and the OEM fuel line is 3/8th's ID.
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Old Yesterday | 08:00 AM
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Umm...there are some errors in some above posts:

OP...you will be fine.

Hard lines are measured in O.D. Hose is measured in I.D. Apples and oranges.
Aluminum and steel hardlines have almost exactly the same I.D. due to design, and wall thickness.

A.I. sums it up:
A \(3/8\)-inch (\(0.375"\)) OD (Outside Diameter) steel or aluminum fuel line generally has an inside diameter (I.D.) of approximately \(0.30\) to \(0.32\) inches, depending on the wall thickness. Common wall thicknesses of \(0.035\) inches result in an I.D. of roughly \(0.305\) inches, while thinner \(0.028\)-inch walls result in a \(0.319\)-inch I.D.. [[url=https://www.ebay.com/itm/147083097922]1, 2]
Key I.D. Measurements for 3/8-inch Lines:
  • Aluminum (\(0.035"\) wall): Approx. \(0.305" - 0.319"\) I.D. (3003 or 1060 alloy).
  • Steel (\(0.035"\) wall): Approx. $0.305" I.D. (standard for hard lines).
  • Typical 3/8" AN Fitting (6AN): Matches a \(3/8"\) OD tube, providing a smooth flow transition. [[url=https://www.ebay.com/itm/147083097922]1, 2, 3]

Note: For comparison, a 3/8" flexible rubber braided hose typically has a full 3/8" (\(0.375"\)) I.D., unlike the hard line equivalent which is smaller due to tube wall thickness. [[url=https://www.google.com/search?q=product&prds=pvt:hg,productid:4 837760955685880950&ibp=oshop]1, 2]

Last edited by leigh1322; Yesterday at 08:07 AM.
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Old Yesterday | 09:22 AM
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Originally Posted by leigh1322
Umm...there are some errors in some above posts:

OP...you will be fine.

Hard lines are measured in O.D. Hose is measured in I.D. Apples and oranges.
Aluminum and steel hardlines have almost exactly the same I.D. due to design, and wall thickness.

A.I. sums it up:
A \(3/8\)-inch (\(0.375"\)) OD (Outside Diameter) steel or aluminum fuel line generally has an inside diameter (I.D.) of approximately \(0.30\) to \(0.32\) inches, depending on the wall thickness. Common wall thicknesses of \(0.035\) inches result in an I.D. of roughly \(0.305\) inches, while thinner \(0.028\)-inch walls result in a \(0.319\)-inch I.D.. [[url=https://www.ebay.com/itm/147083097922]1, 2]
Key I.D. Measurements for 3/8-inch Lines:
  • Aluminum (\(0.035"\) wall): Approx. \(0.305" - 0.319"\) I.D. (3003 or 1060 alloy).
  • Steel (\(0.035"\) wall): Approx. $0.305" I.D. (standard for hard lines).
  • Typical 3/8" AN Fitting (6AN): Matches a \(3/8"\) OD tube, providing a smooth flow transition. [[url=https://www.ebay.com/itm/147083097922]1, 2, 3]

Note: For comparison, a 3/8" flexible rubber braided hose typically has a full 3/8" (\(0.375"\)) I.D., unlike the hard line equivalent which is smaller due to tube wall thickness. [[url=https://www.google.com/search?q=product&prds=pvt:hg,productid:4 837760955685880950&ibp=oshop]1, 2]
The wonders of AI, this shows a larger inside diameter for steel.
A 3/8-inch hard steel fuel line typically
has an outside diameter (OD) of 0.375 inches, with an inner diameter (ID) of roughly 0.319 to 0.325 inches, assuming a standard \(0.028\)-inch wall thickness. For flexible braided steel fuel hose, the inside diameter is usually a full 3/8 inches (\(0.375\) inches).
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Old Yesterday | 10:11 AM
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Agreed I would expect the wall thickness of steel to be slightly less than aluminum.
But even with a slight difference in wall thickness, the OP will still be fine.
This is only a .014" or 1/72" difference in internal I.D.

My point is it is not .375" (3/8") I.D, 3/8" hard lines are .319" or .309" I.D.

AN-6 fittings are misunderstood, The hose is bigger, but not the fittings. They are aluminum and slip inside the hose. Just like 3/8 hard line would.

Many Camaros back then use 5/16" O.D lines, with only .250" I.D. Now those were a problem.
Some Camaros and all Corvettes used the bigger 3/8" lines. Even for L88s.

3/8" is typically good enough for 500 to even 600HP

Last edited by leigh1322; Yesterday at 11:05 AM.
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Old Yesterday | 12:35 PM
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Umm...there are some errors in some above posts:

OP...you will be fine.
Leigh, agree and correct! Thank You

​​​​​​​What nonsense..................
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Old Yesterday | 09:54 PM
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As others have said 3/8 is fine , I had a 450 hp motor with zero issues. As long as you have a good quality fuel pump it have it made
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