C5 Tech Corvette Tech/Performance: LS1 Corvette Technical Info, Internal Engine, External Engine, Tech Topics, Basic Tech, Maintenance, How to Remove & Replace
Sponsored by:
Sponsored by:

Got tired of my ugly LSx... Decided to make it look a little nicer

Thread Tools
 
Search this Thread
 
Old 04-06-2009, 12:17 AM
  #1  
Mike94ZLT1
Le Mans Master
Thread Starter
 
Mike94ZLT1's Avatar
 
Member Since: Jun 2002
Location: In the pit, trying to love someone.
Posts: 8,345
Received 96 Likes on 60 Posts

Default Got tired of my ugly LSx... Decided to make it look a little nicer

Let's face it. While Gen III and Gen IV are some of the best engines ever made, they are also some of the ugliest.




Well, I decided to do something about that. I tore the top off my motor, and started hacking apart my wiring harness. I pulled all the tape off, and all the nasty plastic wire loom.





I put my new TPIS intake on, that I had sanded and smoothed last week, along with a 90MM LS2 throttle body. I also started doing the plumbing for my billet fuel rails that I had powder coated red to match the throttle body and katech valve covers





I then started cutting and splicing things where I wanted them to go, and splicing in some LS2 wiring bits as well, since I think adapters are ugly.



Working on some more of the plumbing:
Mike94ZLT1 is offline  
Old 04-06-2009, 12:19 AM
  #2  
Mike94ZLT1
Le Mans Master
Thread Starter
 
Mike94ZLT1's Avatar
 
Member Since: Jun 2002
Location: In the pit, trying to love someone.
Posts: 8,345
Received 96 Likes on 60 Posts

Default

I then started wrapping all the wires in this split braid flex loom stuff I got from Jeg's. I also put my Katech valve covers on, and relocated my EVAP system to clean things up.












So thats what I got done today. Tomorrow I'm going to finish with my wiring harness, make my brackets to mount the coils in the fenderwells, and clean a few more things up. Anyways, just wanted to share, sorry for the crappy camera phone pics.

Special thanks to SilentFright (Matt) for all his help! I saw his, and was inspired to do something similar. Thanks to RoadRebel / Dr. Phil too, for answering my dumb questions on a sunday
Mike94ZLT1 is offline  
Old 04-06-2009, 12:47 AM
  #3  
vsocks1
Melting Slicks
 
vsocks1's Avatar
 
Member Since: Oct 2007
Location: Cedarburg, WI
Posts: 2,464
Likes: 0
Received 1 Like on 1 Post

Default

Looks a lot better already!
vsocks1 is offline  
Old 04-06-2009, 07:13 AM
  #4  
Eric D
Tech Contributor
Support Corvetteforum!
 
Eric D's Avatar
 
Member Since: May 2008
Location: Howell Michigan
Posts: 2,844
Likes: 0
Received 15 Likes on 15 Posts
St. Jude Donor '09-'10-'11
Default

Mike!

Hey, thanks for sharing the photos and info on your engine face-lift.

I am very interested in how you will relocate the coil packs. I'm thinking of doing a project much like yours this coming winter when I do the cam, heads, intake and exhaust system.

Nice Post!!
Eric D is offline  
Old 04-06-2009, 07:52 AM
  #5  
Bertram65
Racer
 
Bertram65's Avatar
 
Member Since: Jan 2006
Location: MA
Posts: 498
Received 23 Likes on 18 Posts

Default

Looks nice, how did you splice the wires without ending up with bulky connectors where the splices are?
Bertram65 is offline  
Old 04-06-2009, 07:54 AM
  #6  
WKMCD
Race Director
 
WKMCD's Avatar
 
Member Since: Dec 2004
Location: Haymarket VA
Posts: 13,765
Received 73 Likes on 48 Posts

Default

Looks good. I really need to make the time to do some wire management on mine.

WKMCD is offline  
Old 04-06-2009, 08:19 AM
  #7  
clemsondave
Drifting
 
clemsondave's Avatar
 
Member Since: Mar 2006
Location: Richmond VA
Posts: 1,847
Likes: 0
Received 3 Likes on 2 Posts

Default

Looks great! Ever thought about painting the intake?
clemsondave is offline  
Old 04-06-2009, 09:30 AM
  #8  
SilentFright
Drifting
 
SilentFright's Avatar
 
Member Since: May 2006
Location: Arlington Texas, originally from San Angelo, TX
Posts: 1,871
Likes: 0
Received 0 Likes on 0 Posts
Default

Pimp daddy Mike. Looks awesome bro!
SilentFright is offline  
Old 04-06-2009, 09:37 AM
  #9  
95BlueBomber
Melting Slicks
 
95BlueBomber's Avatar
 
Member Since: Jul 2005
Location: Bardstown Kentucky
Posts: 2,579
Received 2 Likes on 2 Posts

Default

Looking Nice!

Those valve covers are real nice
95BlueBomber is offline  
Old 04-06-2009, 09:38 AM
  #10  
Mike Mercury
Team Owner
 
Mike Mercury's Avatar
 
Member Since: Apr 2001
Location: S.W. Ohio. . . . . . NRA Life Member
Posts: 54,199
Received 173 Likes on 107 Posts

Default

that's my next mod; cleaning up the wire bundles. And now I have a template to use
Mike Mercury is offline  
Old 04-06-2009, 09:58 AM
  #11  
DIXZ
Burning Brakes
 
DIXZ's Avatar
 
Member Since: Nov 2006
Location: Chino Ca.
Posts: 989
Likes: 0
Received 7 Likes on 7 Posts

Default

A great improvement!
DIXZ is offline  
Old 04-06-2009, 10:58 AM
  #12  
Mike94ZLT1
Le Mans Master
Thread Starter
 
Mike94ZLT1's Avatar
 
Member Since: Jun 2002
Location: In the pit, trying to love someone.
Posts: 8,345
Received 96 Likes on 60 Posts

Default

Originally Posted by Bertram65
Looks nice, how did you splice the wires without ending up with bulky connectors where the splices are?
I cut the wires the length I wanted them, slid heatshrink tubing over the end, and twisted the wires together neatly. I then soldered them, and moved the heat shrink over the joint. I used a cigarette lighter to shrink it, and it came out great!
Mike94ZLT1 is offline  
Old 04-06-2009, 12:39 PM
  #13  
Eric D
Tech Contributor
Support Corvetteforum!
 
Eric D's Avatar
 
Member Since: May 2008
Location: Howell Michigan
Posts: 2,844
Likes: 0
Received 15 Likes on 15 Posts
St. Jude Donor '09-'10-'11
Default

Originally Posted by Mike94ZLT1
I cut the wires the length I wanted them, slid heatshrink tubing over the end, and twisted the wires together neatly. I then soldered them, and moved the heat shrink over the joint. I used a cigarette lighter to shrink it, and it came out great!
Just as a FWIW, solder joints in cars are not a good idea. The vibration associated with the vehicle environment will cause over time (sometime very short time) embrittlement of the joint causing it to fail. This is the reason you will find crimped connections from the OEM in place of solder joints. A better joint can be made by using crimp connectors (splices) along with your shrink tubing to cover the splice. I normally apply clear RTV over the splice and then slide the shrink tubing over it and shrink it before the RTV sets up making a good water tight connection.

Eric D is offline  
Old 04-06-2009, 12:42 PM
  #14  
itzza427
Le Mans Master
 
itzza427's Avatar
 
Member Since: Sep 2007
Location: Belleville Il
Posts: 7,602
Likes: 0
Received 7 Likes on 6 Posts

Default

Nice work,,,You have a lot more nerve and patience than I have!! Really looking good!!
itzza427 is offline  
Old 04-06-2009, 06:23 PM
  #15  
Stevo92z28
Melting Slicks
 
Stevo92z28's Avatar
 
Member Since: Apr 2007
Location: Northern VA
Posts: 2,107
Likes: 0
Received 4 Likes on 4 Posts
Default

Looks great, now just get rid of the cheap autozone special breather and it'll look perfect.
Stevo92z28 is offline  
Old 04-06-2009, 07:01 PM
  #16  
csexton
Team Owner
 
csexton's Avatar
 
Member Since: Jul 2004
Location: Danville Virginia
Posts: 30,045
Received 2 Likes on 2 Posts

Default

Looking good

Chuck
csexton is offline  
Old 04-06-2009, 07:18 PM
  #17  
TooMch
Pro
Support Corvetteforum!
 
TooMch's Avatar
 
Member Since: Jun 2007
Location: St. Louis Missouri
Posts: 632
Received 6 Likes on 6 Posts

Default

Originally Posted by Eric D
Just as a FWIW, solder joints in cars are not a good idea. The vibration associated with the vehicle environment will cause over time (sometime very short time) embrittlement of the joint causing it to fail. This is the reason you will find crimped connections from the OEM in place of solder joints. A better joint can be made by using crimp connectors (splices) along with your shrink tubing to cover the splice. I normally apply clear RTV over the splice and then slide the shrink tubing over it and shrink it before the RTV sets up making a good water tight connection.
I'm interested in this. What kind of crimped connectors do you use? Crimp butt splices?
TooMch is offline  

Get notified of new replies

To Got tired of my ugly LSx... Decided to make it look a little nicer

Old 04-06-2009, 07:42 PM
  #18  
ColeTrain'sC5
Melting Slicks
 
ColeTrain'sC5's Avatar
 
Member Since: Jun 2007
Location: Sartell Minnesota
Posts: 2,172
Likes: 0
Received 0 Likes on 0 Posts

Default

i'm gonna be relooming my whole engine bay. it'll stay black but i do wiring of GPS systems on metro transit vehicles(buses and such) and am good at that stuff. I need to organize everything under the covers and engine bay. Needs to get done O/P awesome job man that looks great. I'd love to see where you relocate the coils
ColeTrain'sC5 is offline  
Old 04-06-2009, 07:46 PM
  #19  
Eric D
Tech Contributor
Support Corvetteforum!
 
Eric D's Avatar
 
Member Since: May 2008
Location: Howell Michigan
Posts: 2,844
Likes: 0
Received 15 Likes on 15 Posts
St. Jude Donor '09-'10-'11
Default

Originally Posted by TooMch
I'm interested in this. What kind of crimped connectors do you use? Crimp butt splices?
The ones I use are called "heat shrink butt splices". As mentioned earlier, I like to add RTV to the open ends before shrinking to help keep moisture out. I have also used a hot glue gun to help seal the ends after shrinking, but it takes longer then the RTV and is a little more messy to deal with.
Eric D is offline  
Old 04-06-2009, 07:47 PM
  #20  
lucky131969
Tech Contributor
 
lucky131969's Avatar
 
Member Since: Jan 2007
Location: Dyer, IN
Posts: 15,311
Received 79 Likes on 74 Posts

Default

Originally Posted by Eric D
Just as a FWIW, solder joints in cars are not a good idea. The vibration associated with the vehicle environment will cause over time (sometime very short time) embrittlement of the joint causing it to fail. This is the reason you will find crimped connections from the OEM in place of solder joints. A better joint can be made by using crimp connectors (splices) along with your shrink tubing to cover the splice. I normally apply clear RTV over the splice and then slide the shrink tubing over it and shrink it before the RTV sets up making a good water tight connection.

If your going to suggest the crimp connection, you should at least promote the correct type environmental splice and crimper. Much more efficient than a butt splice/rtv/heatshrink, takes up less space, and is approved for automotive and aviation purposes. Environmental splices also allow multiple repairs without staggering depending on the wire diameter.
lucky131969 is offline  


Quick Reply: Got tired of my ugly LSx... Decided to make it look a little nicer



All times are GMT -4. The time now is 04:34 PM.