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C2 Cluster light problem

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Old Apr 12, 2010 | 05:01 PM
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Default C2 Cluster light problem

I am in the process of re-installing my dash cluster. I have everything hooked up according to the AIM schematic. One big issue,my gauge lights (all grey wires) stay on regardless of the headlight switch or key position. When I try to use the rheostat. There is no response. The other lights such as turn signal,brake warning light,headlight etc.. are working fine.
All ground wires are connected. I must be overlooking something. Any help would be greatly appreciated.
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Old Apr 12, 2010 | 05:11 PM
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Is it a new headlight switch or the original?
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Old Apr 12, 2010 | 06:02 PM
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Originally Posted by 5thvet
Is it a new headlight switch or the original?
Its a new one. But the dash lights are on even with the headlight switch completely plugged in or unplugged. The switch isnt the problem.
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Old Apr 12, 2010 | 06:42 PM
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Great! Love when they come out easy..
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Old Apr 12, 2010 | 06:59 PM
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Originally Posted by 5thvet
Great! Love when they come out easy..
I was wrong. Problem not solved. My grey wire gauge lights have power running to them with the headlight switch attached or unattached. If I ground any one of the grey dash light wires the bulb lights up. They are the only wires affected.

Last edited by MiguelsC2; Apr 12, 2010 at 08:44 PM.
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Old Apr 12, 2010 | 07:14 PM
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Did you by chance connect the always hot dark brown wire (with black female connector), to the ground spade above the tach, instead of the black ground wire (with black female connector)?

This would power your dash, and I think provide a power source for the bulbs, turning their grey wires into an alternate ground path.
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Old Apr 12, 2010 | 07:54 PM
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Originally Posted by 62Jeff
Did you by chance connect the always hot dark brown wire (with black female connector), to the ground spade above the tach, instead of the black ground wire (with black female connector)?

This would power your dash, and I think provide a power source for the bulbs, turning their grey wires into an alternate ground path.
No i used the black and white ground wire to the cluster. This happend with no ignition switch or light switch and the cluster removed. It also does it with all of the above connected,All other functions are working great! Just the grey wire dash bulbs.
With just the harness connected, All of the grey wire bulbs have a positive current running to them. If I ground any one of the grey wires the bulb lights. Very strange. This did not happen before my restoration. When I had them installed in the cluster. I could swear I was getting a little shock from the rocker moulding. I had shorts on and my leg was hanging out the door touching the rocker moulding at the time.

Last edited by MiguelsC2; Apr 12, 2010 at 08:45 PM.
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Old Apr 12, 2010 | 08:08 PM
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Another question. Where does the ignition lamp connect to? I didn't see any obvious places to connect.
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Old Apr 12, 2010 | 08:15 PM
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I have a 65 and not a 63 so this may or may not apply.

On your fuse block, is there a fuse marked "INST LIGHTS"? It's the 4th fuse down on mine I think . If so, pull it and see if the power is still applied to the grey inst lights. If it is, then that takes the headlight switch out of the hunt. Power to the cluster lights (again on a 65) comes from the TAIL LPS 10A fuse (#5), through the headlight switch then to the cluster lights but goes through fuse #4 after the switch. (God that was confusing - it's so much more obvious with a drawing)

If the power is still there when you remove fuse #4: Does your fuse panel have two "spare" spades to connect to? Is anything hooked up to them? One of them is a connection for the lights that backlight the air conditioning switches (on cars with air conditioning). If you have something that is feeding 12V back on that spade, it will power the cluster lights because it is after the INST PNL fuse.

Let me know and we can go from there. Will try and find a 63 schematic in the mean time.

Geek
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Old Apr 12, 2010 | 08:21 PM
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Originally Posted by 1sttexan
The other lights such as turn signal,brake warning light,headlight etc.. are working fine.
By the way, those have a separate power/ground circuit from the normal dash lamps.

Originally Posted by 1sttexan
Its a new one. But the dash lights are on even with the headlight switch completely plugged in or unplugged. The switch isnt the problem.
Sounds like the lights are getting powered from some other path

Originally Posted by 1sttexan
Another question. Where does the ignition lamp connect to? I didn't see any obvious places to connect.
My 65 has a socket at the 1 o'clock position, which can be seen in this photo. I think you have a 63, which may be very different.
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Old Apr 12, 2010 | 08:49 PM
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One more thing. The only electrical item replaced, is the headlight dimmer button on the floor. I am under the assumption that it does more than hi/lo beam. Is that correct? It's the only thing still connected.
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Old Apr 12, 2010 | 08:59 PM
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Originally Posted by Geek's 65
I have a 65 and not a 63 so this may or may not apply.

On your fuse block, is there a fuse marked "INST LIGHTS"? It's the 4th fuse down on mine I think . If so, pull it and see if the power is still applied to the grey inst lights. If it is, then that takes the headlight switch out of the hunt. Power to the cluster lights (again on a 65) comes from the TAIL LPS 10A fuse (#5), through the headlight switch then to the cluster lights but goes through fuse #4 after the switch. (God that was confusing - it's so much more obvious with a drawing)

If the power is still there when you remove fuse #4: Does your fuse panel have two "spare" spades to connect to? Is anything hooked up to them? One of them is a connection for the lights that backlight the air conditioning switches (on cars with air conditioning). If you have something that is feeding 12V back on that spade, it will power the cluster lights because it is after the INST PNL fuse.

Let me know and we can go from there. Will try and find a 63 schematic in the mean time.

Geek
Does it without the light switch attached. There is nothing connect to the spades.
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Old Apr 12, 2010 | 09:00 PM
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Originally Posted by 1sttexan
Does it without the light switch attached. There is nothing connect to the spades.
What about with the fuse removed?
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Old Apr 12, 2010 | 09:04 PM
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"Sounds like the lights are getting powered from some other path"


What other path could it be coming from?
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Old Apr 12, 2010 | 09:05 PM
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Originally Posted by 62Jeff
What about with the fuse removed?
Haven't tried. I am home now. I will check tomorrow when I get back to the shop.
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Old Apr 12, 2010 | 09:16 PM
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If you don't have the light switch hooked up then the lights are definetely getting power from another source. This means that you have a hot wire touching bare metal somewhere. To find the culprit. Pull all of the fuses in the fuse block.

Do the lights go out?
Yes, start putting fuses back in one at a time until you find the power source
No, disconnect the rear harness from the interior harness
No, disconnect the bulkhead connectors from the engine by side of the fuse block.

If they are still on get back to us...

Dave
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Old Apr 12, 2010 | 09:23 PM
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Originally Posted by 62Jeff
What about with the fuse removed?
Exactly. Pull fuse #4 and see if it's still there. That will tell which side of the fuse block we need to look at sources on. If it goes away from the bulbs, put it back and then as Hitch has said - pull the rest of the fuses and see when it goes away. That will give us some clue of where to look for the short. If it doesn't go away, you are powering them somewhere on the cluster itself and we can start looking there.

G
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Old Apr 12, 2010 | 09:24 PM
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Originally Posted by 1sttexan
"Sounds like the lights are getting powered from some other path"


What other path could it be coming from?
It's possible you have a stray wire inside the fuse block that is powering the light-side of the panel lamp fuse. As Dave (Hitch) indicates, pull all the fuses from the panel, see if the problem persists. If pulling a specific fuse makes the lights go out, that circuit is the one in trouble.
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Old Apr 12, 2010 | 09:31 PM
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Thanks guys. Looks like I am in good hands.

I did remove the fuse block from the firewall to install the hushmat an new insulation. I will run the fuse test tomorrow. I have internet at the shop. So I will be posting the results tomorrow after lunch.
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Old Apr 12, 2010 | 09:35 PM
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Originally Posted by 1sttexan
Thanks guys. Looks like I am in good hands.

I did remove the fuse block from the firewall to install the hushmat an new insulation. I will run the fuse test tomorrow. I have internet at the shop. So I will be posting the results tomorrow after lunch.
Hushmat? Aluminum foil coated hushmat? Hmmmmm.
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