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Old Dec 29, 2010 | 02:34 PM
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I took apart the 396 that is in my 66 Chevelle that was burning oil real bad. I found out that the engine re-builder lied to me they said it was only bored out 30 over. turns out its 60 over but here are some pictures. tell me what you see can be wrong.




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Old Dec 29, 2010 | 03:24 PM
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Originally Posted by Nowhere Man
..here are some pictures. tell me what you see can be wrong.
Assuming the heads were sealed to the block properly, there are only two ways for oil to find its way into combustion chambers on a 4-stroke;

1) From above via the intake tract (mismatched intake gasket, valve seals/guides, faulty PCV etc.).

2) From below past the rings (wrong/bad rings, undersized piston etc.).

Last edited by Viking427; Dec 29, 2010 at 03:27 PM.
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Old Dec 29, 2010 | 03:25 PM
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Did he put 30 over pistons in the 60 over bores?

Looks like the oil rings are shot or missing. That's a lot of oil in those bores.
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Old Dec 29, 2010 | 03:29 PM
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Other Possibilities:

Cracks in the block and/or heads
Mismatched piston bore to cylinder bore
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Old Dec 29, 2010 | 03:41 PM
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Just a WAG from your pictures:

Intake valves seals aren't there or not sealing.

Rings not sealing in one or more cylinders.

How many miles are on that engine and why does it appear to have a ridge at the top of the cylinder already?
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Old Dec 29, 2010 | 04:15 PM
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I only put a little over 1,000 miles on this engine. The ridge I have no clue
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Old Dec 29, 2010 | 05:10 PM
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Originally Posted by Nowhere Man
I only put a little over 1,000 miles on this engine. The ridge I have no clue
I am far from the expert you requested but if that really is a ridge in your last picture and you can feel it with your finger. Feel anything with your finger, I'd be paying a visit to the engine builder. Take Vito with you.

If it's not a ridge, then I'll stick with my first post.
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Old Dec 29, 2010 | 05:52 PM
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My guess is, incorrect final hone in conjunction with incorrect rings. Doesn't the shine on the cylinder walls look a bit too shiny? I can see one piston stamped as .060. Dennis

Last edited by Bluestripe67; Dec 29, 2010 at 05:54 PM.
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Old Dec 29, 2010 | 07:29 PM
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There is a ton of oil going by those rings. Its washing the pistons clean.
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Old Dec 29, 2010 | 07:41 PM
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the other thought is that with the cast pistons you over revved it and broke all the ring lands apart . I did this many years ago on a 327 so I know it can happen .
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Old Dec 29, 2010 | 07:52 PM
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Originally Posted by Bluestripe67
My guess is, incorrect final hone in conjunction with incorrect rings. Doesn't the shine on the cylinder walls look a bit too shiny? I can see one piston stamped as .060. Dennis
That was my first observation also.
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Old Dec 29, 2010 | 07:56 PM
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My guess is valve stem seals. Did the same shop do the heads? There should be umbrella style rubber seal that goes under the spring and an o-ring that goes inside the retainer. If either one of those is not sealing, a lot of oil can be sucked into the cylinder.

Jim
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Old Dec 29, 2010 | 08:08 PM
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Originally Posted by Bluestripe67
My guess is, incorrect final hone in conjunction with incorrect rings. Doesn't the shine on the cylinder walls look a bit too shiny? I can see one piston stamped as .060. Dennis
Dennis all 8 pistons say .060. and for the valve stem seals inside the spring I can make out a red tube. there are two springs for each cylinder, and I was going to let the new engine rebuild guy tear them apart. I am hoping what you are saying is correct. will let you know in about 2 weeks
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Old Dec 29, 2010 | 09:13 PM
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I would take lots of pics in case the other screwed up. You might want to go to small claims court and try to get some money back.
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Old Dec 29, 2010 | 10:09 PM
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Originally Posted by MikeM
Just a WAG from your pictures:

Intake valves seals aren't there or not sealing.

Rings not sealing in one or more cylinders.

How many miles are on that engine and why does it appear to have a ridge at the top of the cylinder already?
could be lots of issues here and you need to tear into it a lot farther, that is a tremendous amount of oil loss and could be the wrong size rings for the ring lands (too thin), but i think it is ring related...jmo...
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Old Dec 29, 2010 | 10:29 PM
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Did you do any research on this guy before you brought your engine to him. Good Grief! I'd take the b&^%$ back and tell him to fix it if you did! If you didn't, you're f*&^%$! Tear the hole thing apart and do it right. Get the heads and block down and get them checked by a reputable mechanic, that means fluxed and pressure tested.

Last edited by bdhulderman; Dec 29, 2010 at 10:36 PM.
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Old Dec 29, 2010 | 10:30 PM
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Surprised to see no cross hatch on the cylinder walls. Perhaps a very superficial hone job or none at all. I'll also vote for bad valve seals. Bob
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Old Dec 29, 2010 | 11:12 PM
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Look inside the intake ports to see the valves. The valve should be clean, not like the picture below. Bad seals. The exhaust will look gummy at the end of the casting.

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Old Dec 29, 2010 | 11:42 PM
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Looks like you have some really out of shape bores if all those dark spots I see in them aren't just camera flash issues. I'm looking at about 2 and 8 oclock in all the pics. Those dark spots are where rings aren't making contact. You need to put a TQ plate on it and run a fixed hone through it a few strokes (not a brush/ball type) and see what it looks like.

Compare the 3 on the left with the one on the right. At least that one is sorta burning the oil in instead of just pumping it.

Those are plain cheap rebuilder type pistons that have the wrong dome configuration and lower compression.

JIM
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Old Dec 29, 2010 | 11:53 PM
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Originally Posted by Nowhere Man
Dennis all 8 pistons say .060. and for the valve stem seals inside the spring I can make out a red tube. there are two springs for each cylinder, and I was going to let the new engine rebuild guy tear them apart. I am hoping what you are saying is correct. will let you know in about 2 weeks
I'm assuming you meant 2 springs per valve. Look and make double sure there are double valve springs rather than a valve spring and a damper or an inner flat coil. Double valve springs don't work so well with umbrella seals. There just isn't enough room inside the inner spring for an umbrella seal to fit properly. I learned that one the hard way. If you do have double valve springs and umbrella seals it's quite possible your situation could be related to damaged valve stem seals.

A few years ago when I bolted my 454 back togethor it smoked very, very bad. The smoking was either entirely related to bad valve stem seals or leaking intake gaskets. I literaly had oil standing on top of the intake valves. I can't say which item was the culprit as I replaced them both at the same time and the problem was solved.

One other thing, like someone said earlier, those cylinder bores sure are shiney. Possibly there's something there too.
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