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C-2 heater core replacement

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Old Aug 19, 2011 | 09:33 PM
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Default C-2 heater core replacement

Does anyone know an easy way to replace a non A/C heater core
on a 65. Any pictures ?
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Old Aug 19, 2011 | 10:04 PM
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Originally Posted by VetteRed1965
Does anyone know an easy way to replace a non A/C heater core
on a 65. Any pictures ?

Theres only one way. The right way.

I would refer you to the AIM manual or the Corvette Shop manual.

It's neither hard or easy. Just laborious. Be glad you don't have a/c.

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Old Aug 19, 2011 | 10:59 PM
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This should help

http://forums.corvetteforum.com/c1-a...e-removal.html
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Old Aug 19, 2011 | 10:59 PM
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If you buy a new heater core make sure check the 5/8 and the 3/4 pipes see that they are bent the exact way the original are, like most repo junk they are bent wrong and the core is most times out of shape and dose not fit back into the heater box. Check the date code on yours to make sure you are matching an original. If your core is roted there is not much you can do but replace it, if a tube is loose a good shop can make it stronger then new.
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Old Aug 20, 2011 | 12:14 AM
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Remove the fan motor, remove the heater hoses, remove the five speed nuts from the outer box in then engine bay, remove the outer heater box, remove the inner box. Replace the heater core and reverse..

Dave
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Old Aug 20, 2011 | 01:42 AM
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Really, the easy way to replace, is to pay someone to do it.
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Old Aug 20, 2011 | 07:57 AM
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Originally Posted by 1sttexan
Theres only one way. The right way.

I would refer you to the AIM manual or the Corvette Shop manual.

It's neither hard or easy. Just laborious. Be glad you don't have a/c.


The shop manual process gets it done. It's simple, it just takes time. I did mine again this last Spring (previous time was 1975).

If I had it to do over, I would not have replaced the gaskets on the firewall (inner and outer). They were in good shape and had impressions from the housings that would have served to "index" the housings to the original position. They can shift up to an 1/8 or 1/4" and make fitting the heater outlet and console sides a PIA
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Old Aug 20, 2011 | 08:26 AM
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If it is leaking, try some AlumAseal before tearing into that project. $5.00 may just save you a whole lot of time and trouble.
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Old Aug 20, 2011 | 08:33 AM
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Originally Posted by Dan Hampton
If it is leaking, try some AlumAseal before tearing into that project. $5.00 may just save you a whole lot of time and trouble.
I put on new heater hoses last week. I had to wiggle them to get them off. Might have loosen a fitting.

Thanks for all the help. This forum is great !
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Old Aug 20, 2011 | 08:50 AM
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Originally Posted by 62Jeff
Thx Jeff
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Old Aug 20, 2011 | 10:35 AM
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Just to be clear, the reason for the proposed replacement is what? Leaking into the interior on your floor mats, or fluid leaking and trapped in the unit giving your interior a sauna or just the smell of A/F in the interior?

Or from your most recent post, you fear that you cracked the inlet to the heater core when replacing hoses?
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Old Aug 20, 2011 | 11:47 AM
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Originally Posted by VetteRed1965
I put on new heater hoses last week. I had to wiggle them to get them off. Might have loosen a fitting.
Don't EVER "wiggle" them off - that's what fractures the solder joints at the end tank; cut the hoses lengthwise where they go on the nipples and "peel" them off carefully.
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Old Aug 20, 2011 | 12:02 PM
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Instructions sent via e-mail.
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Old Aug 20, 2011 | 12:40 PM
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Where do you buy a a new heather core(no AC)that is guaranteed to fit?
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Old Aug 20, 2011 | 01:08 PM
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Default Heater hoses

Originally Posted by JohnZ
Don't EVER "wiggle" them off - that's what fractures the solder joints at the end tank; cut the hoses lengthwise where they go on the nipples and "peel" them off carefully.
And, when you put the hoses back on, coat the core nipples and the inside of the hoses with silicone dielectric grease--They'll never stick again.


RON

Last edited by rongold; Aug 20, 2011 at 01:11 PM.
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Old Aug 20, 2011 | 01:30 PM
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Originally Posted by TheSaint
Where do you buy a a new heather core(no AC)that is guaranteed to fit?
In your situation its best to remove the core and take it to a radiator shop and have them resolder new core material to the ends.
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Old Aug 20, 2011 | 02:41 PM
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Originally Posted by TheSaint
Where do you buy a a new heather core(no AC)that is guaranteed to fit?
I bought a new one from NAPA 4-5 years ago. It fit fine but I think I remember it didn't mount exactly the same. It lasted about 2 years and started to leak. A bottle of Stop Leak took care of that.
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Old Aug 20, 2011 | 02:47 PM
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Originally Posted by TheSaint
Where do you buy a a new heather core(no AC)that is guaranteed to fit?
Vendors have them. Heres one from LICS

http://www.parts123.com/parts123/yb....Z5Z5Z50000370a

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Old Aug 20, 2011 | 06:38 PM
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Originally Posted by JohnZ
Don't EVER "wiggle" them off - that's what fractures the solder joints at the end tank; cut the hoses lengthwise where they go on the nipples and "peel" them off carefully.
I was afraid of that. On the good side, I put in a bypass and what a difference in temps inside . Someone also said it was a good time to replace the radio speaker too. Maybe time to send out the radio.
Thanks all !
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