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Plexiglass question

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Old Apr 18, 2012 | 11:49 AM
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Default Plexiglass question

Several years ago I purchased a '59 that included a hardtop that needed rebuilding and a GM replacement plexiglass rear window for the hardtop. I have completely disassembled the hardtop, smoothed and polished all the stainless, and painted the top. Upon re-assembly I discovered that the GM replacement plexiglass is about 1/4" narrower than the original glass in the center of the window. The bottom edge of the window has a small concave curve to it and the curve in the replacement glass is much more pronounced than the original. When the new glass is in place the bottom edge of the plexiglass is just about even with the upper edge of the weatherstripping. The top edge and the outer edges at the bottom of the new glass seem to fit just fine.

Other than purchasing another replacement window I thought about adding a 1/4" strip of plexiglass to the bottom of the one I have. I think the joint would be covered enough by the weatherstripping so as not to be noticeable. So my questions are: Has anyone had experience with "gluing" plexiglass? What sort of adhesive should I use? Would the joint be strong enough?


Thanks,
Charles
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Old Apr 18, 2012 | 01:49 PM
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Default Rear window Install

It sounds like you have a replacement window for a 61/62 top. You won't be happy with the results of trying to glue a strip onto it. It is a messy deal to freehand like you will need to and will be a major test of patience to smooth and polish it to an acceptable level of appearance. You may best served to sell yours and buy a correct one - long shot chance to trade with someone. FWIW, Ed
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Old Apr 18, 2012 | 02:06 PM
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i had the unfortunate experience of having a professionally installed replacement window pop out at the top while driving down the road (if it hadn't been for the rivets at the bottom i think the whole thing would have blown away). they flew down and came to my house to fix it, it seems all they did was to reset it at the top... i've had no problem since, but i continually hold my breath.

surely you know what a 61/62 window looks like, so i have no clue what the concave portion you are talking about is.

all i can suggest for setting the window is to see that the weatherstrip is equally engaged around the window before drilling and installing the rivets.
Bill
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Old Apr 18, 2012 | 04:05 PM
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Originally Posted by OLDED
It sounds like you have a repla7cement window for a 61/62 top. You won't be happy with the results of trying to glue a strip onto it. It is a messy deal to freehand like you will need to and will be a major test of patience to smooth and polish it to an acceptable level of appearance. You may best served to sell yours and buy a correct one - long shot chance to trade with someone. FWIW, Ed
I am not trying to fit a '61-'62 glass in the '59 frame. The top picture below shows the GM replacement window. The straight edge along the bottom edge will give you an idea as to how much "curve" I was speaking of. The measurements should speak for themselves. The second picture is a '61-'62 glass with the "hump" in the center. I am not too concerned with the neatness or smoothness of the joint as it will be pretty much hidden by the weatherstrtip. I am concerned (as Bill mentioned) about not having enough glass under the weatherstripping to prevent the glass from being sucked out at speed.

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Old Apr 18, 2012 | 04:36 PM
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Charles
was the 'extra' window previously installed? the window seems to have been installed, by the markings around the perimeter from the weatherstrip. if so, then i can only surmise that someone trimmed it to fit another top.

i wish i new for sure what the measurement for my window is....

as for a way to glue it

http://www.youtube.com/watch?v=hT6Ow_cBTps

http://answers.yahoo.com/question/in...4164900AA7yRlX

i have no clue as to the strength of these joints, BUT seeing as how it is on the bottom, and the rivets will hold the frame/'glass' togther, then it is only a filler piece...

Bill
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Old Apr 18, 2012 | 05:07 PM
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Originally Posted by wmf62
Charles
was the 'extra' window previously installed? the window seems to have been installed, by the markings around the perimeter from the weatherstrip. if so, then i can only surmise that someone trimmed it to fit another top.
Bill
No, the "grease" around the edge was from my installation.

Charles
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Old Apr 18, 2012 | 06:33 PM
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Bite the bullet and get a new one.
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Old Apr 18, 2012 | 06:36 PM
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Acrylics are not really "glued" in commercial practice, the two pieces to be joined are actually fused together with acrylic cement. For a good joint such as would be used in an aquarium it's necessary to have a perfectly fitting joint so that the two pieces can be fused together. There are a lot of "how to" videos on YouTube that you might want to check out.

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Old Apr 19, 2012 | 05:28 PM
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Years ago, I ran into that same problem with the "newer" glass. It's just short enough to pull out or leak. IIRC I bent the frame in slightly and shimmed up the weather stripping a little. You don't have to go much and adding a strip of glass that small would be difficult. You could also look for original glass on Ebay (it comes up every now and then) or contact The Glass works and see what they have to say.
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Old Apr 20, 2012 | 02:57 AM
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I've used a product called "Plexite" cement for fusing Lexan,Polycast,Acrylic and Polycarbonate together. It's a liquid, that, actually welds the plastic together. All you need do is clamp the pieces together and run a bead of the liquid along the joint. I've used a syringe, which, is made for the application. By osmosis, the liquid seeps in and does the job. I've had good success with it and I think it would work for your project. Unfortunately, I don't have the manufacturers name handy, but, I'm sure you could "Google" Plexite.
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