C1 & C2 Corvettes General C1 Corvette & C2 Corvette Discussion, Technical Info, Performance Upgrades, Project Builds, Restorations

Plexiglass question

Thread Tools
 
Search this Thread
 
Old Apr 18, 2012 | 11:49 AM
  #1  
cbernhardt's Avatar
cbernhardt
Thread Starter
Safety Car
Veteran: Navy
25 Year Member
Liked
Top Answer: 1
 
Joined: Dec 1999
Posts: 4,404
Likes: 1,192
From: Lexington,NC,USA
C1 of Year Finalist (track prepared) 2019
Default Plexiglass question

Several years ago I purchased a '59 that included a hardtop that needed rebuilding and a GM replacement plexiglass rear window for the hardtop. I have completely disassembled the hardtop, smoothed and polished all the stainless, and painted the top. Upon re-assembly I discovered that the GM replacement plexiglass is about 1/4" narrower than the original glass in the center of the window. The bottom edge of the window has a small concave curve to it and the curve in the replacement glass is much more pronounced than the original. When the new glass is in place the bottom edge of the plexiglass is just about even with the upper edge of the weatherstripping. The top edge and the outer edges at the bottom of the new glass seem to fit just fine.

Other than purchasing another replacement window I thought about adding a 1/4" strip of plexiglass to the bottom of the one I have. I think the joint would be covered enough by the weatherstripping so as not to be noticeable. So my questions are: Has anyone had experience with "gluing" plexiglass? What sort of adhesive should I use? Would the joint be strong enough?


Thanks,
Charles
Reply
Old Apr 18, 2012 | 01:49 PM
  #2  
OLDED's Avatar
OLDED
Advanced
15 Year Member
Liked
Loved
Community Favorite
 
Joined: Feb 2010
Posts: 76
Likes: 8
From: Marietta GA
Default Rear window Install

It sounds like you have a replacement window for a 61/62 top. You won't be happy with the results of trying to glue a strip onto it. It is a messy deal to freehand like you will need to and will be a major test of patience to smooth and polish it to an acceptable level of appearance. You may best served to sell yours and buy a correct one - long shot chance to trade with someone. FWIW, Ed
Reply
Old Apr 18, 2012 | 02:06 PM
  #3  
wmf62's Avatar
wmf62
Race Director
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Jun 2006
Posts: 17,901
Likes: 751
From: Inverness FL
St. Jude Donor '07
Default

i had the unfortunate experience of having a professionally installed replacement window pop out at the top while driving down the road (if it hadn't been for the rivets at the bottom i think the whole thing would have blown away). they flew down and came to my house to fix it, it seems all they did was to reset it at the top... i've had no problem since, but i continually hold my breath.

surely you know what a 61/62 window looks like, so i have no clue what the concave portion you are talking about is.

all i can suggest for setting the window is to see that the weatherstrip is equally engaged around the window before drilling and installing the rivets.
Bill
Attached Images  
Reply
Old Apr 18, 2012 | 04:05 PM
  #4  
cbernhardt's Avatar
cbernhardt
Thread Starter
Safety Car
Veteran: Navy
25 Year Member
Liked
Top Answer: 1
 
Joined: Dec 1999
Posts: 4,404
Likes: 1,192
From: Lexington,NC,USA
C1 of Year Finalist (track prepared) 2019
Default

Originally Posted by OLDED
It sounds like you have a repla7cement window for a 61/62 top. You won't be happy with the results of trying to glue a strip onto it. It is a messy deal to freehand like you will need to and will be a major test of patience to smooth and polish it to an acceptable level of appearance. You may best served to sell yours and buy a correct one - long shot chance to trade with someone. FWIW, Ed
I am not trying to fit a '61-'62 glass in the '59 frame. The top picture below shows the GM replacement window. The straight edge along the bottom edge will give you an idea as to how much "curve" I was speaking of. The measurements should speak for themselves. The second picture is a '61-'62 glass with the "hump" in the center. I am not too concerned with the neatness or smoothness of the joint as it will be pretty much hidden by the weatherstrtip. I am concerned (as Bill mentioned) about not having enough glass under the weatherstripping to prevent the glass from being sucked out at speed.

Reply
Old Apr 18, 2012 | 04:36 PM
  #5  
wmf62's Avatar
wmf62
Race Director
15 Year Member
Liked
Loved
Top Answer: 1
 
Joined: Jun 2006
Posts: 17,901
Likes: 751
From: Inverness FL
St. Jude Donor '07
Default

Charles
was the 'extra' window previously installed? the window seems to have been installed, by the markings around the perimeter from the weatherstrip. if so, then i can only surmise that someone trimmed it to fit another top.

i wish i new for sure what the measurement for my window is....

as for a way to glue it

http://www.youtube.com/watch?v=hT6Ow_cBTps

http://answers.yahoo.com/question/in...4164900AA7yRlX

i have no clue as to the strength of these joints, BUT seeing as how it is on the bottom, and the rivets will hold the frame/'glass' togther, then it is only a filler piece...

Bill
Reply
Old Apr 18, 2012 | 05:07 PM
  #6  
cbernhardt's Avatar
cbernhardt
Thread Starter
Safety Car
Veteran: Navy
25 Year Member
Liked
Top Answer: 1
 
Joined: Dec 1999
Posts: 4,404
Likes: 1,192
From: Lexington,NC,USA
C1 of Year Finalist (track prepared) 2019
Default

Originally Posted by wmf62
Charles
was the 'extra' window previously installed? the window seems to have been installed, by the markings around the perimeter from the weatherstrip. if so, then i can only surmise that someone trimmed it to fit another top.
Bill
No, the "grease" around the edge was from my installation.

Charles
Reply
Old Apr 18, 2012 | 06:33 PM
  #7  
Redbird's Avatar
Redbird
Safety Car
Supporting Lifetime
15 Year Member
Veteran: Air Force
Community Favorite
Top Answer: 3
 
Joined: Apr 2009
Posts: 4,275
Likes: 806
From: Georgetown TX
2025 C2 of the Year ('64-'66) Finalist - Unmodified
2021 C2 of the Year Finalist - Unmodified
2019 C2 of Year Finalist (stock)
2016 C2 of Year Finalist
Default

Bite the bullet and get a new one.
Reply
Old Apr 18, 2012 | 06:36 PM
  #8  
Ron Miller's Avatar
Ron Miller
Le Mans Master
20 Year Member
Veteran: Army
Liked
Top Answer: 1
 
Joined: Jun 2004
Posts: 9,016
Likes: 331
From: Southeast Missouri
Default

Acrylics are not really "glued" in commercial practice, the two pieces to be joined are actually fused together with acrylic cement. For a good joint such as would be used in an aquarium it's necessary to have a perfectly fitting joint so that the two pieces can be fused together. There are a lot of "how to" videos on YouTube that you might want to check out.

Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

2027 Chevrolet Silverado 1500 First Look: Everything You NEED to Know!

 Michael S. Palmer
story-1

5 Best & 5 Worst Corvette Daily Drivers

 Joe Kucinski
story-2

The Headlights of Every Corvette Generation Explained

 Joe Kucinski
story-3

5 Best & 5 Most Overrated Corvette Track Packages of All Time!

 Joe Kucinski
story-4

Every 2027 Corvette Engine Explained

 Joe Kucinski
story-5

Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

 Verdad Gallardo
story-6

10 Ugly Corvettes That We Still Kinda Love

 Joe Kucinski
story-7

Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

 Brett Foote
story-8

10 Things Every Corvette Owner Needs (2026 Edition)

 Michael S. Palmer
story-9

8 Most "Only Corvette Owners Understand" Quirks and Problems

 Pouria Savadkouei
Old Apr 19, 2012 | 05:28 PM
  #9  
Steve59's Avatar
Steve59
Drifting
15 Year Member
Active Streak: 30 Days
Active Streak: 60 Days
All Eyes On Me
 
Joined: Aug 2008
Posts: 1,921
Likes: 53
From: Philadelphia Pa
Default

Years ago, I ran into that same problem with the "newer" glass. It's just short enough to pull out or leak. IIRC I bent the frame in slightly and shimmed up the weather stripping a little. You don't have to go much and adding a strip of glass that small would be difficult. You could also look for original glass on Ebay (it comes up every now and then) or contact The Glass works and see what they have to say.
Reply
Old Apr 20, 2012 | 02:57 AM
  #10  
Rusler John's Avatar
Rusler John
Burning Brakes
15 Year Member
Conversation Starter
All Eyes On Me
Liked
 
Joined: Jul 2007
Posts: 1,165
Likes: 57
From: Halcottsville NY
Default

I've used a product called "Plexite" cement for fusing Lexan,Polycast,Acrylic and Polycarbonate together. It's a liquid, that, actually welds the plastic together. All you need do is clamp the pieces together and run a bead of the liquid along the joint. I've used a syringe, which, is made for the application. By osmosis, the liquid seeps in and does the job. I've had good success with it and I think it would work for your project. Unfortunately, I don't have the manufacturers name handy, but, I'm sure you could "Google" Plexite.
Reply

Get notified of new replies

To Plexiglass question





All times are GMT -4. The time now is 04:21 AM.

story-0
2027 Chevrolet Silverado 1500 First Look: Everything You NEED to Know!

Slideshow: Is the 2027 Chevrolet Silverado 1500 the best Silverado yet?

By Michael S. Palmer | 2026-06-16 08:01:12


VIEW MORE
story-1
5 Best & 5 Worst Corvette Daily Drivers

Slideshow: 5 best and 5 worst Corvette daily drivers

By Joe Kucinski | 2026-06-15 10:32:13


VIEW MORE
story-2
The Headlights of Every Corvette Generation Explained

Slideshow: The headlights of every Corvette generation explained

By Joe Kucinski | 2026-06-15 10:17:14


VIEW MORE
story-3
5 Best & 5 Most Overrated Corvette Track Packages of All Time!

Slideshow: The 5 best and 5 most overrated Corvette track packages ever.

By Joe Kucinski | 2026-06-09 12:46:45


VIEW MORE
story-4
Every 2027 Corvette Engine Explained

Slideshow: Every 2027 Corvette engine explained

By Joe Kucinski | 2026-06-09 12:16:31


VIEW MORE
story-5
Designer Imagines A Corvette That Looks More Like a Corvette Than the Corvette

Slideshow: A Jaguar designer's personal project imagines what a modern front-engined Corvette might look like if Chevrolet revisited the golden age of the Stingray.

By Verdad Gallardo | 2026-06-08 19:53:43


VIEW MORE
story-6
10 Ugly Corvettes That We Still Kinda Love

Slideshow: 10 ugly Corvettes that we still kinda love.

By Joe Kucinski | 2026-06-03 10:34:17


VIEW MORE
story-7
Top 10 Most Expensive Corvettes Ever Sold on Bring A Trailer

A lot of money has changed hands at the online auction house over the years.

By Brett Foote | 2026-06-03 10:21:50


VIEW MORE
story-8
10 Things Every Corvette Owner Needs (2026 Edition)

Slideshow: 10 great gifts Corvette enthusiasts actually want for Father's Day!

By Michael S. Palmer | 2026-06-03 15:43:40


VIEW MORE
story-9
8 Most "Only Corvette Owners Understand" Quirks and Problems

Slideshow: These are the quirks, annoyances, and oddly lovable problems that every Corvette owner eventually learns to live with.

By Pouria Savadkouei | 2026-05-28 09:31:39


VIEW MORE