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[C2] Removing Gauge Cluster For Repairs, Need Advice

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Old 11-04-2017, 02:21 PM
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D-FRESH3
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Default Removing Gauge Cluster For Repairs, Need Advice

I bought my 66 coupe about a year and a half ago. It's a driver that I bought to tinker with. Last year I restored the center console and glove box. This winter I will be refurbishing the gauge cluster. What I am planning:
Ammeter is broken, odometer and trip odometer do not work. Replace a few broken bulbs, replaced hazy/cracked lenses. Repaint front of cluster and steering column.
Do you have any advice of common issues that I might consider to address "while I am in there"? Don't want to pull cluster more than once, is there anything else you might suggest I do while I have it out?
Thanks,
Doug
Old 11-04-2017, 02:56 PM
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Nowhere Man
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well you should have the speedo calibrated but other then that make sure you know where everything goes
Old 11-04-2017, 03:44 PM
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Frankie the Fink
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Always, always check the weld at the top of the clutch pedal and that the nylon pedal shaft bushings are
good when you’re in this far. Much easier to deal with as part of a cluster pull.
Old 11-04-2017, 04:27 PM
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D-FRESH3
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How do you guys feel about the ignition and headlight/wiper bezel tools? Are they a good purchase or not worth it?
Doug
Old 11-04-2017, 04:40 PM
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Nowhere Man
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They are ok to have. They could be made better. There are a little better then using needle nose pliers
Old 11-04-2017, 08:08 PM
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While you’re in there I would replace the wiring harness. I prefer Lectric Limited, but assure you that 50+ year old wire doesn’t conduct electricity like it used to.

In fact, you may consider doing the engine/headlight harness too. Mine took an afternoon but I took my time and had my son help.

Good luck.
Old 11-05-2017, 06:41 AM
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Revfan
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While you’re in there I would replace the wiring harness. I prefer Lectric Limited, but assure you that 50+ year old wire doesn’t conduct electricity like it used to.
+1 on this... if you got it out, and are already there....

I replaced the bulbs with LEDs since mine wasn't a NCRS car.
Old 11-06-2017, 01:12 PM
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Gavin65
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If you have never done this before I would take pictures of the disassembly, so you assemble everything correctly, that goes for the routing of the harness as well.
Old 11-06-2017, 01:37 PM
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Chuck Gongloff
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Here's what makes it easier. Buy some 6" 1/4 x 20 bolts and cut off the heads.

Screw 'em into the cluster mounting screw holes. Pull the cluster back, and you can more easily disconnect things.

Some things will need to be disconnected before you can pull it back, but you'll figure that out...

Makes it easier to reinstall too.
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Old 11-06-2017, 01:53 PM
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Originally Posted by Chuck Gongloff
Here's what makes it easier. Buy some 6" 1/4 x 20 bolts and cut off the heads.

Screw 'em into the cluster mounting screw holes. Pull the cluster back, and you can more easily disconnect things.

Some things will need to be disconnected before you can pull it back, but you'll figure that out...

Makes it easier to reinstall too.
Outstanding idea, and you have the column out as well, makes it far more easy to work on.
Old 11-06-2017, 02:50 PM
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rayvaflav
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All great suggestions above. I would also remove the driver's seat for further access, set a couple of phone books in the footwell to make the driver's side floor even and help save your back and I also recommend a "head-mounted" flashlight for getting under the dash, that will be one less thing to hold and one less thing in your way.

Ray
Old 11-06-2017, 03:11 PM
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leif.anderson93
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Originally Posted by rayvaflav
All great suggestions above. I would also remove the driver's seat for further access, set a couple of phone books in the footwell to make the driver's side floor even and help save your back and I also recommend a "head-mounted" flashlight for getting under the dash, that will be one less thing to hold and one less thing in your way.

Ray
What are these??
Old 11-06-2017, 07:26 PM
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Chuck Gongloff
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Originally Posted by Gavin65
Outstanding idea, and you have the column out as well, makes it far more easy to work on.
Easier to take the column out IMHO. The driver's seat? Not so sure about that one.

I'm 70 years old, 6' 4", 240 # and have never needed to remove the seat.
Old 11-06-2017, 07:50 PM
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While laying on my back I made a rough picture with a marker and paper of all the bulb locations and other connections. I numbered the bulb fixtures with masking tape. This made reassembly a cinch.

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