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[C1] window fuzzies

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Old Jan 8, 2021 | 04:04 PM
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Default window fuzzies

What is best way to get a sharper bend in the window fuzzies to match curve of the door post without damaging them.
Chip
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Old Jan 8, 2021 | 04:09 PM
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Chip,

Do you have the PDF from Rich and Dave from this thread?

https://www.corvetteforum.com/forums...ocedure-2.html

I think it has what you’re looking for.
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Old Jan 8, 2021 | 04:28 PM
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Yes, I have that, and I'm good on everything that is covered in there. Great info. As far as bending them it says bend to fit. I need to get sharper angle where it turns up, and I don't want to kink it.
Chip
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Old Jan 8, 2021 | 06:35 PM
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I haven’t gotten to mine yet. I polished all the stainless last week. Hopefully one of the pros will chime in.
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Old Jan 8, 2021 | 06:40 PM
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I started on them and I guess its just a matter of slowly manipulate them by hand into position. I'll get back on it in the morning.
Thanks Barry
Chip
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Old Jan 8, 2021 | 08:13 PM
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That's what I did with mine -- bend a little and test fit, bend a little more, etc. That will work, but as you bend, the beads widen and may need to be clamped narrower so the fuzzies don't impede window movement.
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Old Jan 9, 2021 | 06:33 PM
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One side of one door post fitted with stainless and fuzzie.
Chip


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Old Jan 10, 2021 | 03:57 AM
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Wow I don't get on here too often but glad to see you guys using my stuff to help. Yes every repro set I ever got, and there have been a lot of them, has a unique as-built profile and requires some tweaking to get the bead to sit properly in the post curves. My fingers still hurt from doing so many of them. Fortunately just using finger pressure I never had one kink on me. Some were easy, some were really painful.

Chip, looking great. Nice detail.

Do you have the side-glass assembly in or out of the door? If it's out use it to test fit the curved fuzzy section to make sure it doesn't hang up in there. Sometimes I've had to spread the opening a bit with a wood wedge to get just a tad more room.



Rich

Last edited by rich5962; Jan 10, 2021 at 04:03 AM.
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Old Jan 10, 2021 | 06:31 AM
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Yea window is out, I will test fit everything before install and cross my fingers.
Rich your pics and instructions are "PRICELESS"! You have shortened the learning curve by leaps and bounds.
Chip
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Old Jan 10, 2021 | 09:46 AM
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I'm waiting for my parts to return from plating then I'll be going through the same. Thanks a ton Rich for making the pdf. I'll be referring to it.
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Old Jan 12, 2021 | 09:40 AM
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Back at it, inside stainless didn't fit as good as I thought, started with a little touch up and just kept fitting better and better, still have to get that last edge carefully hope not to damage exposed part.
Chip

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Old Jan 12, 2021 | 09:32 PM
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I used some 1/4 plywood to make a form to bend around......carefully
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Old Jan 12, 2021 | 10:01 PM
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Originally Posted by John S 1961
I used some 1/4 plywood to make a form to bend around......carefully
I like that idea. The outer one wasn't to bad but the inner is giving me fits, I get the wrong bend then spend way too much time straightening just to start over.
Chip
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Old Jan 13, 2021 | 12:37 PM
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Thanks for the PDF. Helpful to me too. I also going to be working door assembly soon.

Anyone know the proper order of assembling the door guts? I test fit everything but will soon be reassembly with finished paint and am a little nervous.
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