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Old Jan 31, 2007 | 01:04 PM
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Default Door ajar switch

How can something so simple be a #$%&*! This is the switch at the rear of the door jamb, driver side, on my '73, has 3 wires. It appears as though the little button came unscrewed and lost. These wires don't want to just unplug, what gives? Are they soldered in? Corvette Central shows the switch AND a terminal set! Any tips on this would be appreciated. Is ANYTHING on these cars easy???
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Old Jan 31, 2007 | 01:47 PM
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Do the wires have female push on connectors? Mine does and for some reason they where super tight. Had to use a pair of needle nose pliers to get em loose. Lots of wiggling.
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Old Jan 31, 2007 | 02:30 PM
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on my '69 the wires terminals are bent into a "v" shape so when you push them into the slot on the bottom of the plunger switch you cannot pull them out. sort of like a barbed effect. If you are ordering a new switch order the terminals and replace them at the same time.

Jeff
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Old Jan 31, 2007 | 02:43 PM
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The connectors are like little fish hooks. You push it up, and a little barb pops out, not allowing it to fall back.

Probably all of the catalogs sell the barb connectors. I've bought them by the bag.

If you have the original switch, these are the only connectors that will work.

It can be a real PIA working on those switches. To gain access, you might try to remove the cover plate in front of the real wheel well. That's the plate with 4 screws, one on each corner.

To get even MORE room, you can take off the quarter panel trim, and see where the wire loom feeds to the switch from the inside of the car. Chuck
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Old Jan 31, 2007 | 02:49 PM
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Originally Posted by Chuck Gongloff
The connectors are like little fish hooks. You push it up, and a little barb pops out, not allowing it to fall back.

Probably all of the catalogs sell the barb connectors. I've bought them by the bag.

If you have the original switch, these are the only connectors that will work.

It can be a real PIA working on those switches. To gain access, you might try to remove the cover plate in front of the real wheel well. That's the plate with 4 screws, one on each corner.

To get even MORE room, you can take off the quarter panel trim, and see where the wire loom feeds to the switch from the inside of the car. Chuck
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Old Jan 31, 2007 | 05:01 PM
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Default O.K., I got it!

Thanks, Guys, for the responses and help. The terminals were in just a bit tight. A little wiggling with the needle nose and they came right out, no barbs. Now to find the right switch. CC shows THREE different ones although both rears are the same.
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Old Jan 31, 2007 | 05:37 PM
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Most aftermarket Vette parts supply places have all of these switches available. Just tell them the year, model and where the switch is located. They will send the right ones. My suggestion is to replace (or at least buy) a complete set. It's a real pain to get them one at a time after they fail.
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Old Feb 1, 2007 | 09:08 AM
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Originally Posted by 7T1vette
Most aftermarket Vette parts supply places have all of these switches available. Just tell them the year, model and where the switch is located. They will send the right ones. My suggestion is to replace (or at least buy) a complete set. It's a real pain to get them one at a time after they fail.
I would suggest not getting them from Zip. I bought some from them and they would not screw into the holes. The threads weren't right. Sent them back and purchased some from Riks and they fit fine.

cc
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Old Feb 1, 2007 | 09:12 AM
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These switches are amazing to me. Very simple in operation but cheaply made. I like the way the switches on the new cars are made. I had thought about trying to find a suitable replacement to go there. I find myself hitting the switch sometimes getting in and out of the car. I am afraid I am going to break the end off the switch like it was when I got the car.
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Old Feb 1, 2007 | 09:32 AM
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Salvage yards are loaded with these switches. Gm used them on everything.
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Old Feb 1, 2007 | 10:14 AM
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I bought replacement switch, think it was from Zip and it was too long. When the door hit it smashed into and cracked the surrounding fiberglass. Very upsetting and very hard to get right.
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Old Feb 1, 2007 | 11:10 AM
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Originally Posted by Surfer69
I bought replacement switch, think it was from Zip and it was too long. When the door hit it smashed into and cracked the surrounding fiberglass. Very upsetting and very hard to get right.

The switch for the forward jamb, courtesy lights, is longer than the rear one for the door ajar. I'm thinking that's what 'bubba' did before I got the car was put the longer switch in the rear. And, YES, I've tagged the darn thing getting in and out as well.
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Old Feb 1, 2007 | 11:39 AM
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The correct switch for this position is somewhat unique in that one switch has to accommodate a variety of gaps due to variations in the fiberglass panels and door fit. Because of this the switch contains an inner sleeve that must get set the first time the door is closed.

Consequently, if your gap is greater than the gap in my door/door jam, my switch will not function properly in your car. Therefore you need to be careful in simply replacing the switch with a used one from another car. (On the initial set, my switch will seat deeper and not function with a larger gap.) I have had little luck trying to reset these switches once they have been initially set.



Here's a picture I took from CA's web site that shows the different switches for the door ajar as well as the door jam switches. The first 3 are the door ajar (rear) switches and the last 2 are the door jam (front) switches. You can see the inner sleeve that must get set once the switch is installed.

I have also added a small rubber bumper to the tip of the switch once it is set to protect the paint on the door and it works well.

Good luck... GUSTO
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Old Feb 1, 2007 | 07:49 PM
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Originally Posted by GUSTO14
I have also added a small rubber bumper to the tip of the switch once it is set to protect the paint on the door and it works well.

Good luck... GUSTO

On the 72, there is a 1" square rubber bumper that goes on the door for the alarm switch to hit.

cc
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