Rust Question......
Rick B.
The Best of Corvette for Corvette Enthusiasts
http://www.interstateproducts.com/rust_remover.htm
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[/IMG]This was done with the body on and over the course of about six months. I was having everything out back freshened up, and thought 'while I was at it,' use the opportunity to clean everything. The gloss black POR holds up better than powder coating where grease and chemicals are involved IMO. My gas tank crossmember and front susp is powder coated; the rest of the frame, trans crossmember, gas tank and rear frame crossmember are POR coated. The underside fiberglass is brush painted with PPG epoxy primer. All fiberglass bonding seams have been molded in the four wheel wells.
You can do this to your new 73, but enjoy driving it until maintenance needs to be done. Then, put your plan into action. My floor pans were painted with PPG as are the #2 body mount areas behind the kick panels.
BTW...I also powdercoated my differential, half shafts and DS in chrome powder. Next time, I will POR the shafts, TA's and diff in gloss silver, as it much easier for way less $$ and looks as good IMO.
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Last edited by Red 69; May 28, 2008 at 11:56 AM.
Buy a box of latex gloves before you start, POR won't wash off. Wear a long sleeve shirt to protect your arms. I buy disposable long sleeve shirts at the recycle clothing store for these projects. It is a good idea to cover your hair with a doo-rag or something, or you will be losing some hair afterward.
Preparation is important and all surfaces must be free of oil and any loose material. I pulled the fuel and brake line bolts to seperate and clean the lines. They were painted silver POR and assembled later. POR's Marine Clean is a good final cleaning product that is hydrocarbon free. You can also use Simple Green, but it doesn't clean as well as MC, and you can dilute it with water 50/50. In preping mine, I started with a putty knife to scrape all heavy deposits of grease and oil. Some areas needed to be washed with lacquer thinner to remove grease. Srape and wire brush all loose rust, dirt etc. Last, scrub all surfaces with Marine Clean using a scrub brush, kitchen pot scouring pad, Scotch Brite pad and rinse thoroughly. I used an assortment of brushes to reach the top and difficult to reach places under the car. A coathanger bent in horse shoe fashon is helpful to get on top of the frame. I was even able to clean and paint the rocker channels with a contrasting color and without making a mess. Saran Wrap can be helpful during this process.
Before painting, all surfaces must be metal etched with Metal Ready or equivalent product. Lowe's and other home building supply stores have their brand that will also do the job. I prefer to stay with the brand recommended by the paint supplier. It is alot of work, but my results made it worth while. If it were easy, everybody would have a great looking underside to their car. The painted underside makes keeping it clean easy, and I do clean the underside regularly. Good luck with your project and hope this helps.
Last edited by Red 69; May 29, 2008 at 12:35 AM.
I'd never tear everything out just to paint, but if already doing a front end rebuild, going the next step is easy. Same with the rear, when the IRS is out, or the TA's need to be rebuilt, pulling the tank and third member is a relatively easy next step. The POR holds up very well and I prefer it to powder coating on frame and susp parts.
Some people top coat POR with another paint, as it is suppose to turn chalky with exposure to sunlight. My one coat of gloss black looks good after 18 months. The sun never directly contacts the painted underside parts and a POR tech suggested I do it this way. If you follow POR prep directions well, you will have great results.
1. Clean off all dirt/oil/grease/rust w/ a combo of lacquer thinner, scrapping (putty knife), wire brush, etc.
2. Marine Clean all surfaces
3. Metal Ready all surfaces
4. Apply POR15 w/ assortment of brushes
Also, what about the inside of the frame? I know there's access through the "keyholes" and the other few holes; would you recommend using some kind of a sprayer to spray POR15 in there also? I could always use a power washer or something to force all the dirt/rust flakes out of there, but obviously I couldn't get in there and scrape. What's your recommendation?













