C3 General General C3 Corvette Discussion not covered in Tech
Sponsored by:
Sponsored by:

bird cage welding

Thread Tools
 
Search this Thread
 
Old Jun 20, 2008 | 05:19 AM
  #21  
jds68stang's Avatar
jds68stang
Drifting
 
Joined: Feb 2008
Posts: 1,512
Likes: 0
From: New York
Default

Originally Posted by mdj21
that's called gas welding. not sure why they are using that method as it throws a lot more heat in to the part than TIG or MIG would. they are more likely to warp things with gas welding.
trying to picture what he'll need to fab and weld, I'd personally like to have a TIG handy w/ silicon bronze.
Reply
Old Jun 20, 2008 | 08:07 AM
  #22  
70Yellowbird's Avatar
70Yellowbird
Burning Brakes
15 Year Member
All Eyes On Me
Liked
Loved
 
Joined: Feb 2008
Posts: 1,042
Likes: 19
From: Oswego New York
Default

Originally Posted by mdj21
that's called gas welding. not sure why they are using that method as it throws a lot more heat in to the part than TIG or MIG would. they are more likely to warp things with gas welding.
The shop is going to do the work later this summer ... I'll ask why they proposed that technique before I bring the car there.

Anyone have experience with Harbor Freight welding machines? Are they adequate to do the job, or would I need a better quality machine?

Thanks for the feedback.

Last edited by 70Yellowbird; Jun 20, 2008 at 08:14 AM.
Reply
Old Jun 21, 2008 | 03:37 PM
  #23  
Smokin Joe's Avatar
Smokin Joe
Thread Starter
Drifting
20 Year Member
 
Joined: Sep 2002
Posts: 1,614
Likes: 7
From: South Florida
Default

http://s260.photobucket.com/albums/ii1/djgulano/

here are a series of pictures to show you what I'm looking at.
Reply
Old Jun 21, 2008 | 03:53 PM
  #24  
jds68stang's Avatar
jds68stang
Drifting
 
Joined: Feb 2008
Posts: 1,512
Likes: 0
From: New York
Default

Originally Posted by Smokin Joe
http://s260.photobucket.com/albums/ii1/djgulano/

here are a series of pictures to show you what I'm looking at.
Just looked thru the pics, I was expecting worse for holes etc...
I really dont know what to suggest at this point, will be watching for those w/ experience repairing these cages to chime in on what to do. The main thing I'm concerned w/ is how everything is formed for a reason and retaining that form on a repair is critical. I'd wire wheel the surface rust/grime off and grind in other areas and you'll have more of an idea what's under that. Good luck on it.
Reply
Old Jun 21, 2008 | 04:45 PM
  #25  
Smokin Joe's Avatar
Smokin Joe
Thread Starter
Drifting
20 Year Member
 
Joined: Sep 2002
Posts: 1,614
Likes: 7
From: South Florida
Default

yeah it's not too bad. I was grinding down parts of it after the pics. The pass side is a little worse off, but I hadn't done the underside of the top. It's not too bad, and the rust doesn't look like it extends down. I may only have to patch on part, or maybe three. I won't actually work on it for a few weeks since I live in Florida and the car is in VA. I'll be practicing on the mig welding until then.
Reply
Old Jun 22, 2008 | 05:32 PM
  #26  
Tall Boy's Avatar
Tall Boy
Burning Brakes
 
Joined: Feb 2005
Posts: 1,007
Likes: 0
From: Shoshone Idaho
Default

I think you can do it, but I would suggest you try welding a few rusty thin pieces of metal together first.
To do it right it will take lots of time, you need to build it up first then grind it down and check for imperfections than weld nice strong welds at the last than grind it down and sand. Rusty metals are hard to weld and it can make a small hole turn large very fast. By the time you get there you will have learned alot.
Clarke makes a nice mig for about 300.00, gas or gasless.

It will be a challenge, just take you time.
Reply
Old Jun 22, 2008 | 05:48 PM
  #27  
ctk30's Avatar
ctk30
Pro
 
Joined: Mar 2008
Posts: 655
Likes: 0
From: Sarasota Fl
Default

I've gone the through probably 6 pounds of wire and I'm a pretty decent welder now

Prep plays a major role

Make sure everything is clean and rust free

I highly reccomend gas also, it was like night and day for me
Reply
Old Jun 22, 2008 | 10:06 PM
  #28  
vettecrazy88's Avatar
vettecrazy88
Pro
15 Year Member
 
Joined: Dec 2005
Posts: 709
Likes: 1
From: Lakewood Colorado
Default

So how much would it cost to have an experienced welder replace \ two 4" lengths on interior side of birdcage, facing down toward the dash?
Reply
Corvette Stories

The Best of Corvette for Corvette Enthusiasts

story-0

10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

 Joe Kucinski
story-1

How Much Horsepower Every Corvette Engine "LOST" in 1972

 Joe Kucinski
story-2

Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

 Michael S. Palmer
story-3

Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

 Joe Kucinski
story-4

150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

 Joe Kucinski
story-5

8 Coolest Corvette Pace Cars (and Replicas) of All Time

 Verdad Gallardo
story-6

Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

 Joe Kucinski
story-7

Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

 Verdad Gallardo
story-8

Top 10 Corvettes Coming to Mecum Indy 2026!

 Brett Foote
story-9

Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

 Michael S. Palmer




All times are GMT -4. The time now is 08:37 AM.

story-0
10 Reasons the C6 Z06 is Still A Performance Benchmark After 20 Years

Slideshow: 10 reasons why the C6 Z06 is still a performance benchmark after 20 years.

By Joe Kucinski | 2026-05-27 17:20:09


VIEW MORE
story-1
How Much Horsepower Every Corvette Engine "LOST" in 1972

Slideshow: How much horsepower every Corvette engine lost in 1972.

By Joe Kucinski | 2026-05-27 16:54:53


VIEW MORE
story-2
Top 10 DOs and DON'Ts for Protecting Your Convertible Top!

Slideshow: How to Protect A Convertible Top: 10 DOs & DON'Ts

By Michael S. Palmer | 2026-04-03 00:00:00


VIEW MORE
story-3
Top 10 Most Explosive Corvettes Ever Made: Power-to-Weight Ratio Ranked!

Slideshow: The 10 most explosive Corvettes ever built based on power-to-weight ratio.

By Joe Kucinski | 2026-05-20 07:23:03


VIEW MORE
story-4
150 hp to 1,250 hp: Every Corvette Generation Compared by the Specs That Matter

Slideshow: From C1 to C8 we compare every Corvette generation by the numbers.

By Joe Kucinski | 2026-05-12 16:54:12


VIEW MORE
story-5
8 Coolest Corvette Pace Cars (and Replicas) of All Time

Slideshow: Some Corvette pace cars became collectible legends, while others perfectly captured the look and attitude of their era.

By Verdad Gallardo | 2026-05-11 09:50:51


VIEW MORE
story-6
Top 10 Corvette Engines RANKED by Peak Torque (70+ Years of Muscle!)

Slideshow: Ranking the top 10 Corvette engines by torque output.

By Joe Kucinski | 2026-05-05 11:58:09


VIEW MORE
story-7
Corvette ZR1X Will Be Pacing the Indy 500, And Could Probably Race, Too!

Slideshow: A Corvette pace car nearly matching IndyCar speeds sounds exaggerated, until you look at the numbers.

By Verdad Gallardo | 2026-05-04 20:03:36


VIEW MORE
story-8
Top 10 Corvettes Coming to Mecum Indy 2026!

Among a rather large group of them.

By Brett Foote | 2026-05-04 13:56:44


VIEW MORE
story-9
Top 10 C9 Corvette MUST-HAVES to Fix These C8 Generation Flaws!

Slideshow: the top 10 things Corvette owners want in the C9 Corvette

By Michael S. Palmer | 2026-04-30 12:41:15


VIEW MORE