Re-filling cooling system
I do not think that the hose being higher than the recovery tank would cause any issues - it does not on my car at all.
that the new t-stat could be sticking but you could also just have some air remaining in the system.Try this. With the radiator cap off, fill the rad to overflowing. Start the engine and observe the water in the rad as the engine warms up. If the t-stat is working, you should see the water start circulating and probably start overflowing out of the rad cap. Most of the time the air will work itself out with the cap off. If you don't start seeing the water circulating then either a stuck t-stat or possibly dead water pump. If no water circulating then I'd first take out the t-stat and start the engine without one to see if you get water ciruculation.
There is no easy way to check for water flow in the radiator.
What I have found that works very well is:
1. before putting the thermostat housing back on, fill the engine with the anti-freeze / water mixture.
2. put the thermostat and housing on the car.
3. connect the upper hose to the radiator and fill it until it is just about to run out.
4. connect and clamp hose.
5. add fluid to expansion tank just until you see it on the bottom of the fill neck.
6. start car and watch level in expansion tank as it warms up.
7. add fluid and fill to appropriate height.
NOTE:
don't over fill it - when the car gets to operating temp, it will flow water higher in the tank. The excess will likely come out the over-flow hose at some point.
There is also a very old trick I have done (on my car now). Drill a very small hole in the thermostat, it will allow the air to burp out of the system while the car is cold.
Hope this helps some ----
Bill










