A question about checking the birdcage
As I continue to shop for a bumper car I would like to ask some of the veterans if you could share some information on how to check the birdcage when looking at a potential purchase. Do you need to take anything apart? Can you do a decent inspection visually or do you poke around with something.
I read some of the posts on the forum but they show the birdcage by itself and not on the car. I am sensitive to the fact that a seller is not going to be too keen of dissassembling his car to prove it is clean.
any advice will be greatly appreciated.
Regards,
Paul
Rob


-from outside the car, look through the windshield at the windshield frame pillars for signs of rust
-with your head laying on the passenger floor, take a flashlight and look up at the lower portion of the windshield frame/cowl for rust; obviously much easier done with the seat removed and/or the passenger side lower dash pad removed. This inspection is more difficult to do on the driver's side due to all the obstructions visually in the way.
-remove kick panels and inspect body mount #2 area for rust damage
-remove rocker trims under the doors, and with a flashlight look up at the lower birdcage from the front body mount #1 all the way back to body mount #3. Do this with the car lifted in the air so you can also inspect this area from the inboard sides of the frame. Pay close attention to the forward portion between body mount #1 & 2. If your windshield seal is leaking and/or your windshield frame is rotten from rust, water will have traveled down the forward part of the birdcage and rusted either the body mount #2 area and/or the area between body mount #1 & 2.
Frame:
-inspect the area where the lower control arms are mounted to the crossmember
-inspect the area of the frame around body mounts #1 & 2; if the birdcage is rust damaged in this area badly enough, then the frame also likely has rust damage, usually on the top of the frame rail where it is hard to detect with the body on
-inspect the entire area of the rear kick-ups on the frame in front of the rear wheels, this includes the inside corner where the side frame rail is joined to the crossmember
I speak from experience; I had to replace my entire windshield frame from the lower hinge bolts up to the center of the t-roof bar because it was so rotten in so many spots! I decided it was faster to do that than do all the spot repairs. The factory windshield sealant had long dried out allowing water to pass. I replaced the windshield frame before I lifted the body, and that's when I discovered the rust damage on the top of the frame rails in the body mount #1 & 2 area that happened because of the rust damage to the birdcage that I didn't see before I lifted the body! I also discovered after the body lift that the passenger side lower birdcage area of body mount #1 & 2 was rotted in an area that is very difficult to see with the body on, it is the area circled in yellow in the pic below of the donor piece I welded in.....the circled area was completely missing!!!! The weird part is that the lower birdcage area of body mount #2 behind the kick panels looked absolutely fine on both sides!
donor piece

existing damage

removed

removed

donor piece welded in

windshield frame removed

windshield frame removed

If I had know what to look for, I probably would not have bought my car!
Hope this helps you in your quest for a nice bumper car.
Last edited by 7t2vette; Feb 20, 2012 at 09:55 AM.
That's a great description and great pictures. You really relate how serious rust problems can be.
I think a buyer needs to walk away from a car that they can't determine, for sure, what it's rust situation is.
Thanks for taking the time to post!!!!
Regards,
Alan
Thank you so very much for the education, I am looking at a 71 next week. This instruction will be excellent to take with me.
Regards,
Paul


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Important part is not to get Vette fever and buy on impulse. They can detail up pretty nice and be an absolute disaster under the skin.
If the seller is not willing to remove a few screws to pop off an inspection plate or kick panel just say thanks but no thanks.
If the car is as nice as sellers say then it shouldn't be a problem.
Also check up front by the header bar and rad support, another popular place for rust.
more rust pictures...




This one is an earlier coupe.









, and listen. 















