Doing rear diff myself...?
I have a problem with my 79 Vette - the rear side yokes are probably worn and when the rear end gets warm after 30 minutes of driving or so, it begins making some screeching/whining (like whouwhou) noise on turns. I've checked that there are no signs of the differential housing being damaged from the outside by the side yokes.
I've bought a 2.5 ton hydraulic jack to my garage and jack stands. It gives plenty of room to work underneath.
I'm wondering whether it's a good idea to go under there myself and is it complicated to get to the housing? How heavy is the differential itself?
I haven't done drivetrain jobs myself yet, but I've done stuff on the engine, electrics, interior etc. I can also get some friends to help when it gets too complicated.
Thanks for all the help!
I have a problem with my 79 Vette - the rear side yokes are probably worn and when the rear end gets warm after 30 minutes of driving or so, it begins making some screeching/whining (like whouwhou) noise on turns. I've checked that there are no signs of the differential housing being damaged from the outside by the side yokes.
I've bought a 2.5 ton hydraulic jack to my garage and jack stands. It gives plenty of room to work underneath.
I'm wondering whether it's a good idea to go under there myself and is it complicated to get to the housing? How heavy is the differential itself?
I haven't done drivetrain jobs myself yet, but I've done stuff on the engine, electrics, interior etc. I can also get some friends to help when it gets too complicated.
Thanks for all the help!
Once you have the fluid changed, and then do exactly as Toolman said. Find a large parking lot and turn some circles. I’ll bet you’ll free up those clutches in no time. . . If this is the problem!
If you’re not feeling the duck waddle on turns, then you might have a different problem. Are you sure the noise is coming from the rear end and not one of the trailing arms?
How much does a rear end weigh, about 75 lbs without the cover so I’d say maybe 95 with the cover plus the fluid and axles.
Can you rebuild this rear end yourself? Sure you can! You have the will to learn and there is some great info on this forum on how to do it yourself. GTR1999 is the resident rear end expert and there was a wicked write up on here about six months ago from another individual.
Willcox Inc.
Thanks so much for your effort, all of you.
What the car is doing is that I can take normal corners at speed with no noise, but when it has gone warm, I turn and accelerate from halt or very low speed, it begins grindling (it doesn't sound like a gear noise to me). It also sometimes wants to shake the rear end a bit and when I give more gas, the noise converts into tire squeeking and I can almost feel it coming from the inside tire of the turn.
I might add that I've done numerous hard accelerations, changing into 2nd from city speed and giving full throttle, there have been NO evidence of issues with the gears. If those were almost worn, I bet they would have already given up...




How much does a rear end weigh, about 75 lbs without the cover so I’d say maybe 95 with the cover plus the fluid and axles.
Can you rebuild this rear end yourself? Sure you can! You have the will to learn and there is some great info on this forum on how to do it yourself. GTR1999 is the resident rear end expert and there was a wicked write up on here about six months ago from another individual.
Willcox Inc.

But adding the 40 lbs or so for the crossmember makes it really flippin' heavy. Not 100% necessary to drop the crossmember, but it's way easier than trying to get at the mount bolts with it in the car. And getting the crossmember loose is no picnic.
You can rebuild yourself, but if you do, replace all the bearings and replace the yokes too. Rebuilt yokes are OK. Set up the gears carefully just like the book says. May as well replace the clutches too while you are in there. Good luck. You can probably do it.
I don't know the current prices, but an exchange, rebuilt unit might be about as cheep and will give you the opportunity to change ratio if you want to.
Last edited by David Ey; Aug 30, 2009 at 08:00 PM.
After reading up here on the forums I used Lucas 80-140 gear oil and 1 bottle GM posi additive.
With the car secure on jack stands, I put concrete blocks with wood on top or 2 6x6's as a added measure under the frame and with a big car jack, make a craddle for the jack to lower the diff with the cross member attached.
Last edited by Sebago Shark; Aug 30, 2009 at 08:16 PM.
The Best of Corvette for Corvette Enthusiasts
Here it isn't very easy to find the GM lubes but I was able to order a bottle of perhaps the right additive with GM original part no. However, they had a similar Ford bottle in stock which they knew to say is the exact same thing. I took pictures of the two different oils and the additive. Can I get the right liquid combined out of those?
http://www.georgescarblog.com/2009/08/31/oil-photos/
Most yoke endplay is a combination of yokes wear( 74-79 mostly) and production built posi's. I just had one come in because of this and the problem wasn't the yoke wear, those only had 003 wear on them over 37 years but rather the case hole. Instead of a slip fit this one had about 030 wear so be sure to check it good. I was able to machine the case as well and install a 12 bolt cross shaft to repair it rather then replace it.
I went through at least 3 automotive stores today and I finally found the 75W-140 fully synthetic gear oil. My personal logics told me that if my diff is chattering and making noise once it has driven around 10-15 miles, the issues rise due to heat (equals thinner oil). That's why I specially was eager to try the -140 oil in it. I also bought Ford Racing Posi Additive which was told to be the exact same thing as GM has. I also confirmed it from another page I found from Google.
I went to my mechanics and we sucked all the old fluid out with pressurized air. Then we filled it with almost 2 Qts of the 75W-140 oil and one bottle (4 oz) of the additive.
I went driving, took it calm the first miles, then went to a parking lot to drive 8's a bit. There was no noise whatsoever or chattering at that moment.
Then I took off with hard throttle to the highway, rode it at about 80 mph for some miles and went to another parking lot to try the 8's. No noise whatsoever, no chattering.
I decided to have a drive through downtown and then after going through huge traffic jams I ended up on a country road where I could drive at 60-70 mph for dozens of miles. At the end I had driven around 70 miles after the oil change and the rear end is behaving PERFECT SMOOTH. Before it used to be this smooth perhaps only when it was fully cold. In addition to the fact that none of the noises appear anymore, I used to have a very noticeable chatter going around corners and the inside wheel wanted to drag with tire screech. It's now all gone.
I don't know if this fixed it or whether it's a temporary solution, but at least my car feels NORMAL again and I don't have to be embrassed for the terrible noises. I will eventually test it again once it has fully cooled down.
Driving 70 miles at high speeds with the previous setup the rear end would have been showing all its faults.
These are the products I used:
2 bottles of this

1 bottle of this
Now drive it like you stole it! Winter will be here before you know it!

Glenn
P.S.
I still have too big movement with the side yokes but there are no signs of wear on the outside of diff and I've been reading here that sometimes when rear-ends are rebuilt, these c-clips are not even installed. Perhaps that's what was done in my diff by somebody. This is just a big guess though. I think I should still open the diff this Autumn or at least Winter and if necessary, replace the side yokes and whatever else might be needed.
Second day of driving for HOURS wasn't any different from yesterday - works perfectly. I haven't been able to enjoy this car so much EVER BEFORE, because it has always had either a cooling system issue which is fixed by now or this rear end issue. Now it seems rather OK, although there are many items I need to deal with over the winter.
At least one thing is sure - I had a damn great time today with a nice girl sitting next to me, driving through the city, having lunch at an American restaurant, then driving some more
Second day of driving for HOURS wasn't any different from yesterday - works perfectly. I haven't been able to enjoy this car so much EVER BEFORE, because it has always had either a cooling system issue which is fixed by now or this rear end issue. Now it seems rather OK, although there are many items I need to deal with over the winter.
At least one thing is sure - I had a damn great time today with a nice girl sitting next to me, driving through the city, having lunch at an American restaurant, then driving some more













