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Exhaust gasket again

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Old Nov 2, 2009 | 05:27 PM
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Attfay Elleybay's Avatar
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Default Exhaust gasket again

My NEW pass. side header gasket just blew. At the front of the engine. This gasket is less than a month old. Did I do something wrong or just got a defective gasket or what?
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Old Nov 2, 2009 | 05:54 PM
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Are you sure the flange is straight/flat/true/whatever ? What I used to do was to tighten them up and then after a ride go over them again, and before I used the car again (cold) I would go over them one more time and then check them for tightness from time to time and snug the loose ones up, after a while (only days) they no longer needed any more attention but if I was under the hood for other reasons I'd give 'em the once over,these were just run of the mill MR.GASKET header gaskets, nothing special. Good luck, Peace,,,Moosie
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Old Nov 2, 2009 | 06:08 PM
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I had to tighten them twice, only a couple and barely on the 2nd time. It blew a 1 1/2 inch chunk out the top of the gasket.
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Old Nov 2, 2009 | 06:56 PM
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Maybe I didn't get all the old gasket off?
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Old Nov 2, 2009 | 10:12 PM
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Dont know if this will help or not but I'm re-installing my stock exhaust manifolds & I'm going to have to go re-read this but I think theres a torque setting of 30 ft/lbs on the exhaust manifolds. Is theres a torque setting on headers as well? If so and all bolts have equal torque on them might cause less tendency to leak.
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Old Nov 3, 2009 | 09:00 AM
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If you don't use lock-wire or French locks on the exhaust manifold bolts, they will just get loose and back out with heat/time. The gaskets change size/degrade with heat cycling. That's why GM didn't put exhaust gaskets under the manifolds...just bolted them down (with the French locks).
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Old Nov 3, 2009 | 09:27 AM
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Originally Posted by Attfay Elleybay
Maybe I didn't get all the old gasket off?
This is the most common reason for an exhaust leak. Ask me how I know.
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Old Nov 3, 2009 | 09:40 AM
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An old trick is to cut the flange between the 1st pipe and middle tubes and then the last pipe and middle tubes.
It allows the flanges to fit tighter on all ports and usually eliminates any gasket problems.
I always do it.
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Old Nov 3, 2009 | 09:53 AM
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Header or stock exhaust manifold ?
Exhaust manifold = don't use gaskets
Header= use metal gaskets
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Old Nov 3, 2009 | 03:27 PM
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make sure your bolts are not bottoming out so that when you think it is all the way tightened down it really is not. i had to grind off the bottom of my bolts so they did not bottom out
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Old Nov 3, 2009 | 05:03 PM
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Originally Posted by ...Roger...
Header or stock exhaust manifold ?
Exhaust manifold = don't use gaskets
Header= use metal gaskets
Headers
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Old Nov 4, 2009 | 11:16 AM
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Originally Posted by bobs77vet
make sure your bolts are not bottoming out so that when you think it is all the way tightened down it really is not. i had to grind off the bottom of my bolts so they did not bottom out
Been there done that.
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Old Nov 4, 2009 | 11:31 PM
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would lock washers help?
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