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unfixable water leak ?...

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Old Oct 21, 2010 | 10:18 PM
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Default unfixable water leak ?...

I have battled a water leak since I bought my 79 over a year ago, I ended up having to remove the carpet. I have replaced all the weatherstrippping around the door (helped). Now the water is coming from above the fresh air vents on both the passengar and driver floor boards, I am looking to buy a seal that goes around the drain for the wiper bay, but someone also mentioned an inner fender seal ? it seems that water enters the cabin the most when i spray in the wiper drain area. the car sat in an enclosed shed for the past idk... 20-25 years and during that period of time NEVER saw ran, so nothing should be rusting away (windshield seal/post)

any help would be amazing, id really love to continue with my project, but I need to fix this problem first.
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Old Oct 21, 2010 | 10:54 PM
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Default RE: Water leaks, wiper bay

I am doing battle with the same leaks. My car is a 70, the wiper bay area may be similar... Upon recommendation of a local Corvette shop I chisled out the hardened undercoating from the wiper bay. Found a few cracked seams and bonding areas where the cowl is glued to the birdcage which had opened slightly. Also found some rivets which had loosened. I used body seam sealer on the cracked seams. Put a generous blob of RTV over the rivets extending out about 1/4" around the rivet heads. Also applied RTV around a plate in the wiper bay, appears to be a reinforcement for the pedal hanger? This took care of just about all leaks from the wiper bay. Only one left was around the fresh air intakes, got a slight dribble coming out of the tube which connects to the vent on the dash. Also put some RTV over the cowl/birdcage bonding area.

In general I took a close look at every joint, rivet, and seam, applied a sealer if there was any doubt.

I plan to apply new undercoating to the wiper bay once I am satisfied all leaks are fixed. Deaden noise and provide an extra layer of seal.
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Old Oct 21, 2010 | 11:31 PM
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I have been having the same issue since I bought my Vette about a year ago. I have replaced with undercoating in the wiper bay and replaced a lot of weatherstripping. It fixed the issue on the driver's side but the passenger side is still leaking just as bad as it did when I first bought the car.

For now, I have given up and have come to accept the fact that pretty much every c3 leaks to some degree. I just park my car in the garage now if I ever feel that it might rain.
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Old Oct 22, 2010 | 12:11 AM
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Your leaks are likely coming in at the windshield and molding seals. You can try to run water in at specific areas around the window by [artificially] sealing off most of the joints and letting water in at a specific site. Move that 'open' area around and you will locate where it is coming in. Don't be surprised if it is 'open' most of the way around. 40 years is a long time for seals to last.
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Old Oct 22, 2010 | 12:21 AM
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Originally Posted by Xliberater
I have been having the same issue since I bought my Vette about a year ago. I have replaced with undercoating in the wiper bay and replaced a lot of weatherstripping. It fixed the issue on the driver's side but the passenger side is still leaking just as bad as it did when I first bought the car.

For now, I have given up and have come to accept the fact that pretty much every c3 leaks to some degree. I just park my car in the garage now if I ever feel that it might rain.
If the leak isn't coming from the wiper bay or cowl/birdcage joints it may be coming from the windshield frame, another common area.
Have you removed the moldings and taken a look at the windshield frame? Top corners, bottom corners, and header are common areas for rust holes.

Are the fenders draining?
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Old Oct 22, 2010 | 09:13 AM
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Where the t-top "T" piece meets the windshield trim piece, that is the gap you want to fill. I removed all trim and filled the whole windshield frame top with GOOP, but it was available at the time in a caulk tube, not anymore. Water is getting in there and running down the sides. Also consult the AIM for all sealing places
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Old Oct 22, 2010 | 11:31 AM
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Clean the drains at the bottom of each fender and make sure they are open.

Seal the wiper trough with 3M automotive undercoating from the rattle can.

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Old Oct 22, 2010 | 12:18 PM
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I hate to utter the dreaded HC phrase, but, if you seal most everything else and get a leak on the passenger side, then check the heater core.
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Old Oct 22, 2010 | 01:58 PM
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Originally Posted by Makonut
...if you seal most everything else and get a leak on the passenger side, then check the heater core.
Easy enough. You can smell a coolant leak.

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