passenger side vent





Dan
The Best of Corvette for Corvette Enthusiasts
.The Michaels craft sheet that I got yesterday was much larger than 8X10 (maybe 12 x 18?). The 8 x 10 size in my store was adhesive backed on 1 side. My larger is non-adhesived backed and was still under a dollar and I had a 40% off coupon. Total outlay was less than 60 cents
.It seems extreamly close to the original composition material. When you reassemble (rivet) the door, make sure
you don't forget to put in the bottom rod assembly. I forgot and had to grind off the rivet, repaint the section, put the rod in and then re-rivet.Original door with old seal - the bottom rod I mentioned above is off at this point and not in the photo

Rivets ground off - I find it's easier to grind off than drill out

Old door apart ready for paint -note the old torn seal

Done with new seal

I have the nose off so there is additional access from the outside

Inside view with door on and new seal

Outside view with door on
Last edited by TWINRAY; Feb 28, 2012 at 11:26 AM.
Ok,. now the bad news
. Yesterday I went to hook up the spring and lever mechanism - now it turns out there is a gap all along the top of the seal
and a small gap about an inch at the bottom. So the door comes out (again), I grind off the rivets (again) and disassemble the door, etc.etc. Now I don't like the way the foam bounces back (or doesn't bounce back) when the door opens and closes. I have a flat piece of rubber about the same thickness of the Michaels foam and am about to try that. This time I've wised up and bought #8 screws and nuts to assemble this thing so if the rubber doesn't work out to my licking, I won't have to do any more grinding of rivets.

. But in any event, I got the rubber seal in there now - took forever, cause I intentially made it even bigger than my 1st replacement but this time, kept fitting it and about after the 6th trim, it fits perfectly now. And, like I said, if I ever get the inclination to replace it again, it's gots screws instead of rivets














