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Headlamp assembly removal

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Old Jun 17, 2011 | 11:06 PM
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Default Headlamp assembly removal

I've not removed the entire headlamp bucket assemble before. After disconnecting the lamp connectors and the position lock sensor connector, is it just the removal of the four bolts at the (bottom) corners of the support housing?
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Old Jun 18, 2011 | 09:50 AM
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Are your removing the support? Two bolts up front; two (possibly three) at the header bar.

Good luck.

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Old Jun 18, 2011 | 10:06 AM
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I think your going to have to remove the bucket first before removing the support housing.
If I remember right you need to take out the headlights,then remove the 6 bolts holding the 2 bearings on each side of the bucket and then remove bucket and bearings together.
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Old Jun 18, 2011 | 01:31 PM
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Hmmm... the bucket won't come out with the support as an assembly??
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Old Jun 18, 2011 | 02:03 PM
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yes, but it is difficult to wrestle the assemble free from within the nose area,
without scratching something!
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Old Jun 18, 2011 | 03:13 PM
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Seems like it will come out as an assembly if you remove the horn and relay valves. I put tape on the painted part so it wouldn't scratch.

Bill
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Old Jun 18, 2011 | 05:25 PM
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Thanks, fellas.
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Old Jun 19, 2011 | 10:23 AM
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Originally Posted by 7T1vette
Hmmm... the bucket won't come out with the support as an assembly??
Probably not from underneath.

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Old Jun 19, 2011 | 06:06 PM
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I did mine different. I loosened the two collars (w/the allen screws) that are on the pivots, then slid the Headlamp assy all the way to one side to remove from one pivot, then eased it out of the other pivot. It removed from the top of the surround.
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Old Jun 19, 2011 | 11:30 PM
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Interesting!!
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Old Jun 20, 2011 | 11:18 AM
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Originally Posted by gkz
I did mine different. I loosened the two collars (w/the allen screws) that are on the pivots, then slid the Headlamp assy all the way to one side to remove from one pivot, then eased it out of the other pivot. It removed from the top of the surround.
That will remove the headlight door. The support will still there.

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Old Jun 20, 2011 | 11:48 AM
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Originally Posted by Easy Mike
That will remove the headlight door. The support will still there.

I question if the entire thing will come out as an assembly,but I'm not sure why you would want to pull it as an assembly being that it is so easy to remove the door.
Most of the supports that are original are usually cracked or eroded at the mounts.
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Old Jun 20, 2011 | 12:24 PM
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Originally Posted by ...Roger...
...I question if the entire thing will come out as an assembly...
I agree. What are you wanting to do, 7T1? Only the door? The support? The whole nine yards?

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Old Jun 20, 2011 | 09:30 PM
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Well, I don't really know the specific 'fault'. A friend has a '75 C3 which he thinks is "broken". His description didn't sound like a vacuum-type issue, so I'm assuming that the problem is mechanical. I volunteered to help him dig into it, so I'm just trying to get a "head's up" on how to go about the removal...if it is required.
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