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Old Sep 26, 2012 | 08:53 PM
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Default Blocking intake exhaust crossover

To prevent burning fresh paint off a small block intake, I'm considering blocking off the exhaust crossover passage. Other than affecting initial cold start-up performance, will there be any other side effects? At full temp/normal operating temp will the engine still run ok with normal fuel mileage etc? Thanks.
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Old Sep 26, 2012 | 09:13 PM
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why not just use good paint?
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Old Sep 26, 2012 | 09:49 PM
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Ya know, when the timing is properly advanced, exhaust temps actually go down, because more of the combustion actually takes place inside the combustion chamber. How is your timing set up?


Keep the shiny side up!
Scott
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Old Sep 26, 2012 | 11:24 PM
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Other than taking longer for the carb to warm up and the choke to drop off, there is no downside to blocking off the intake crossover passage. (At least, I don't know of any.) If you don't drive that much in cold weather, block it off, if you want. The choke will still allow you to make cold starts, but the engine will be sluggish longer and you may have to 'kick off' the choke with the accelerator pedal, once the engine idle speed gets too high for your comfort.
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Old Sep 27, 2012 | 08:18 AM
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I think it comes down to what type of choke you have.
If electric, then no effect.
If hot air, with the tubes in the intake manifold (as a lot of C3s had) then they will not heat up as fast and you may have a problem with the choke not working like it did before.

FWIW: A high-temp rattle-can paint will not burn off the intake, even with the crossovers open.

Last edited by KenSny; Sep 27, 2012 at 08:21 AM.
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Old Sep 27, 2012 | 08:35 AM
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Default Blocked Heat-Crossovers

What platform are you talking about, SB, BB, (oval/square)???

We block off almost all the units we build and haven't had a single customer complaint so far! It is a "non-issue" here and customer choice!

It is easily reversible with an intake gasket change!

Thanks, Gary in N.Y.

P.S. We use the "LPG" intake gaskets on these units. They aren't available for the BB square-ports however, on these we use "plates" with factory gaskets!
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Old Sep 27, 2012 | 08:48 AM
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Originally Posted by oldalaskaman
...why not just use good paint?...
Originally Posted by KenSny
...A high-temp rattle-can paint will not burn off the intake, even with the crossovers open...
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Old Sep 27, 2012 | 09:07 AM
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Even 500*F paints will discolor and eventually flake off, if the crossover ports are left open. More capable paint will last...but who knows of a high temp paint that is made in Chevy Engine Orange?
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Old Sep 27, 2012 | 11:09 AM
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Side effects include cooler air intake charge (higher perf) and decreases fuel percolation in the float bowl. As long as you don't need it for EGR or choke it's win-win.
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Old Sep 27, 2012 | 01:07 PM
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Originally Posted by Shark Racer
Side effects include cooler air intake charge (higher perf) and decreases fuel percolation in the float bowl. As long as you don't need it for EGR or choke it's win-win.
What he said. The crossover causes more problems than solves, plus it robs valuable horsepower.

As far as the choke, you can either lengthen or shorten the rod on the divorced choke set-up which will keep the choke closed for a longer period of time. Whether you shorten or lengthen the little rod depends on which choke set-up you have (what year). A new rod is very simple to fab with some 1/8" steel wire from Home Depot or anywhere.
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Old Sep 27, 2012 | 01:20 PM
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Originally Posted by 7T1vette
Even 500*F paints will discolor and eventually flake off, if the crossover ports are left open. More capable paint will last...but who knows of a high temp paint that is made in Chevy Engine Orange?
If you want the paint to not discolor, you need to block off the crossovers.

Also, if you have a divorced choke, it will take a while for the choke to open when it's cold. A simple solution is to purchase an electric divorced choke.

Scroll down towards the bottom - http://www.carburetion.com/quadrajet.asp
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Old Sep 27, 2012 | 05:41 PM
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Thanks for the help guys. My carb has an electric choke so blocking the crossover won't affect that. I think I'll be blocking it off.
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Old Sep 28, 2012 | 03:27 AM
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Can someone please tell how they actually blocked off the crossover? Will some stainless steel shim stock work? Do you glue it somehow to the intake gasket?
Mine is a 454 with a Performer Intake with an electric choke.

Thanks,
John
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Old Sep 28, 2012 | 07:17 AM
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I have an "RPM style" intake with no crossover and no choke and it takes awhile to warm the engine up but the carb never gets hot.
On a regular intake with a crossover "they" used to use squares cut out of an aluminum can and just put the gaskets then the squares then the intake and it blocked the heat, I don't know if it ever burnt thru or not?
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Old Sep 28, 2012 | 08:10 AM
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Originally Posted by 7T1vette
Even 500*F paints will discolor and eventually flake off, if the crossover ports are left open. More capable paint will last...but who knows of a high temp paint that is made in Chevy Engine Orange?
FWIW I used:
SHERWIN WILLIAMS Automotive GBP #988 Self Etching Primer
DUPLI-COLOR Engine Enamel Chevrolet Orange #DE1620
on my iron intake it is still nice after 10+ years. Media blasted the outside first then painted.
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Old Sep 28, 2012 | 08:42 AM
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Originally Posted by L98auto
Thanks for the help guys. My carb has an electric choke so blocking the crossover won't affect that. I think I'll be blocking it off.
BTW, the proper way to block it off is to get some Plaster of Paris at Lowes Depot and tape off one side, tip the intake on end and pour the thick liquid into the passage and let set up overnight.....

Those block off inserts and gaskets are useless, seen them burn through pretty quickly....

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Old Sep 28, 2012 | 09:11 AM
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Originally Posted by mrvette
BTW, the proper way to block it off is to get some Plaster of Paris at Lowes Depot and tape off one side, tip the intake on end and pour the thick liquid into the passage and let set up overnight.....

Those block off inserts and gaskets are useless, seen them burn through pretty quickly....

Wow, "Plaster of Paris", really? I can't tell if you're serious or joking around...

John
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Old Sep 28, 2012 | 11:03 AM
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Originally Posted by mrvette
BTW, the proper way to block it off is to get some Plaster of Paris at Lowes Depot and tape off one side, tip the intake on end and pour the thick liquid into the passage and let set up overnight.....


That's the best way....

I just wired my heat riser valve open which helps with the paint discoloration.
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Old Sep 28, 2012 | 09:21 PM
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Some heat is needed to heat the intake itself. When the intake is cold, fuel clings to the surfaces, intake floor, valves. hard to mix with air. Usually runs rich without some heat.
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Old Sep 28, 2012 | 11:44 PM
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Originally Posted by 73ss
Some heat is needed to heat the intake itself. When the intake is cold, fuel clings to the surfaces, intake floor, valves. hard to mix with air. Usually runs rich without some heat.
I'm sure between the cylinder heads, coolant, and oil splashing along the bottom, it'll warm up. Not to mention numerous heads and intake don't have these crossovers at all (including some OEM TBI setups which are still wet manifolds).
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