Old C3, New Owner

- Convertible with hardtop
- Factory dark brown, repainted black. Medium saddle interior.
- Stock L48 (numbers matching), with aftermarket camshaft and headers
- Rochester Quadrajet carb
- TH400 transmission
- Base trim, no AC, etc.
- 64,000 miles
- (Excepting headers) stock exhaust, 2 inch pipe, aluminized mufflers


An interesting aside, one of the previous owners scribed the VIN on all of the glass.
Things That I Know (or Strongly Suspect) Need Repaired/Replaced:
- Radiator core support is rusted throughout the bottom
- Rear shocks have leaked the oil out
- Suspension bushings are worn/roughed up
- Left muffler baffle broken (rock in can rattle in area of muffler, exhaust spills out of muffler instead of puffing out)
- Oil leak on the passenger side near rear of engine.
* It's enough to smoke when it drops onto the header, and has been going on long enough to grease up the underside of the car.
- Transmission cooler line is leaking
- Passenger door/striker needs re-aligned, doesn't catch striker correctly and binds the lock
- Lock **** needs reinstalled on passenger door
- Clock no longer functional
- Oil gauge not operational
- Windows and door seals need replaced, deck lid looks okay.
Minor Gripes:
- A previous owner stuck an amp behind the passenger seat and a speaker set under the deck lid.
- The stereo jack line was run out of the shifter console (aftermarket retro-looking radio)
- Various nicks in the paint, some stubborn water marks, minor cracks in fiberglass near front air dam.
- Bit of stitching loose in soft top.
- Wear in the seats, some of the vinyl has worn out.
- Small crack in shift console.
- Blows hot air no matter what air setting you have the blower on. It'd like to melt the soles off your shoes.
Problems I'm Currently Having:
- Starting
* It takes a few cranks to start it, and usually it will stall out.
* Once it starts, and maintains power, it idles at 1500 rpm in park. Usually shifting to drive/reverse causes it to stall.
* I have gassed it, shifted to drive, and got it to sit at 600, then shifted it back into park and had it idle okay.
* It has idled and driven itself at 10 mph. I promptly returned to my driveway.

Things I've Done:
- Changed oil and added as needed
- Checked transmission fluid level
- Tightened valve covers with the T handles
- Reworked the driver's side lock (it jammed locked on the striker one time, had to take the whole door apart) and replaced the door seal
- Painstakingly washed, polished, and waxed
I have the rest of the door parts and a new air dam in my garage ready to be installed. On the recommendation of this forum my first purchases were the owner's manual, service manual, and the AIM. I've since picked up a few other restoration and weekend project books, along with some 350 SBC rebuild books. I have a lot more knowledge then when I started at the dealer lot, but no experience turning a wrench to back it up.
Let me revisit what I want out of the car. I want a fairly reliable roadster that can make weekend drives, and every other sunny day take me down the road to work. More concrete, I would like to drive it out to Carlisle, PA in August coming from southwest Ohio. I took it on a long drive over the 2012 Labor Day weekend where the muffler gave out, the oil leak became worse, and the transmission cooler line started to leak. Before my current problems the car had some rough idle and stall issues, especially in hot weather. It drove well enough, seemed to have plenty of power for cruising about town and I'm confident in the brakes and steering. I'm less confident in the cooling system, it gets close to the red line on hot days. The shop, I had it serviced before I drove it Labor Day, suggested that my (then minor) oil leak may be coming from the intake manifold. I figure that a leaky intake manifold and a gummed up carburetor may be giving me the majority of my problems.
As I read on this forum the first thing is make sure it will stop. I figure the next thing to do is make the obvious repairs. But in the repairs is an opportunity to upgrade, and that's why I'm making a rambling post. As a point of pride, and the possibility to learn something new, I'd like to tackle as much as possible with simple hand tools and a little sweat. My stumbling point, I think, is the engine because it determines some other fixes/upgrades like the exhaust and radiator. I'd like to have as many horses and foot lbs of torque as there are cubic inches. If I replace the intake manifold, heads, and match a new camshaft that seems like a real possibility, but if you are at that point why not freshen up the whole mill? Soon you start considering the money put into a rebuild versus getting a crate engine. Go stroked, go big block, get hotter, and it seems to spiral out of control quick.

I know other people have to have "suffered" with this dilemma, and I consider myself lucky to have a pretty good car to start with. Let's say that you have $6k of budget to work with for now, what do you do from front to back on the car?






Travis
New, Old Corvette!!!!! VERY NICE!.
It looks like you found a pretty nice car. It also seems like you have a pretty sensible plan.
Good Luck, and I hope the car gives very few problems and LOT'S of pleasure.
Regards,
Alan
Be sure all the radiator seals and ducting are in place since these cars are prone to overheat if things get neglected at all...
Sounds like you have several weekends of "new owner, deferred maintenance" type chores to do. Welcome to the club, and I hope you love it as much as I like mine!
The Best of Corvette for Corvette Enthusiasts
PM me and I'll give you my contact information. It never hurts to have an extra set of tools on a road trip.
By the way, from the pics looks like a nice car.
I say this to (probably) every new car owner - and I'm terrible at doing it - but make a very specific plan on what you want the car to do and places you'd like to see it improved. There are so many things you can do, from restoration to mod to race that having a direct game plan would be a very good plan.
That said, the best mods I've done to my car - in order:
Wilwood brakes and slotted rotors (~1200)
FAST efi fuel injection ~1800
Comp cams, thumpr ~ 200
Intake, aluminum - GM performance ~ 200 (came with the car)
Vortec heads ~ 700 (came with the car)
Wheels/tires - torque thrust, 17" $950 (new)
Composite rear spring ~ 300
tubular control arms ~ 500
Bilstein shocks ~ 450
Side pipes ~ 700
4 speed transmission ~200 (I had 99.999% of the parts) would cost $2500 or so to replicate
I also completely rebuilt the suspension (~700) and replaced the rag joint in the steering with a borgeson joint
I did all the labor myself... and the car runs, stops and turns like a new car.
this list is far more substantial, and if you want to see a relative blow-by-blow build of the car, PM me for the blog page where it's done (Mods here don't like links to "competing" sites).
The car hasn't been tuned, at least not by me. I also don't think the engine has ever been pulled out of the car for any work.
@SuperBuickGuy - That's exactly why I posted. I'm having a terrible time planning, and since a lot of C3 owners started where I'm at I figured I didn't have to reinvent the wheel.
My thoughts on the engine are that I hate to fix what is wrong, just to tear it apart again to change things. The only compromise I could devise was to fix what I have and drive the car, then start building an engine on a stand.
I think I can:
1. Re-seat the intake manifold (torque wrench in hand)
2. Clean up (I hesitate to say fix) or replace the carb
3. Replace the transmission cooler line
4. Pull the radiator and swap the support
Using ramps, cribs, jack, jack stands, etc. what are the chances that I could work on the rear suspension myself? The shocks definitely need to be swapped out since the fluid has drained out. You can see where they leaked all over the mufflers. Is it worth tackling by myself, or using a shop? Same goes for the exhaust, worth doing myself or using a shop?
I think I can:
1. Re-seat the intake manifold (torque wrench in hand)
2. Clean up (I hesitate to say fix) or replace the carb
3. Replace the transmission cooler line
4. Pull the radiator and swap the support
Using ramps, cribs, jack, jack stands, etc. what are the chances that I could work on the rear suspension myself? The shocks definitely need to be swapped out since the fluid has drained out. You can see where they leaked all over the mufflers. Is it worth tackling by myself, or using a shop? Same goes for the exhaust, worth doing myself or using a shop?
replace the carb, carb bases tend to wear out and cause all manner of idle and driveability problems. buy an edelbrock (AFB) carb and be done with it. if you do change the intake gaskets - get another dual-plane, aluminum intake.... besides being a lot lighter to swing over the side, they work better.
your next two make me tired just to think about it.
Transmission line is threaded through the engine, then the engine is dropped onto a bare frame (in the factory).... it is a royal pain to get them disconnected from the transmission (no room for a wrench, and you need a flare wrench to have any hope of getting it off) then it's threaded through the frame, crossmember, motor mount and finally to the radiator. With the amount of work required, seriously consider replacing all of the hard lines with stainless, braided line
The core support looks easy to remove, but you have to take most of the front of the motor and a good deal of the headlight stuff off to get out. best bet - pull the radiator, see what needs fixing, and cut and section (weld) a new piece in place....
To fix core support problems - put a tie bar that ties the upper control arms together... it'll stop the core support from flexing (as much)
Suspension is easy the lower bolt on the shock can be a pain, but it's not a hard job, just think before getting out the BFH.
Exhaust - cheaping out means you'll have to do more work, there are several bolt-in kits available... I went with side pipes, but I like leg burns

A note about exhaust, if you put a composite spring on the car, you need to route your exhaust away from the plastic parts (or put a shield) as plastic and exhaust do not make for a wholesome combination.
.
So don't replace everything on the car with aftermarket parts until you figure out what's just worn and what has to be de-Bubba'd. A Quadrajet, for example, is a very sophisticated carb. It can be tuned for both performance and economy. Don't chuck it in the trash without a very good reason.
It's very easy to spend a bunch of money on a car, and make it different. It's not so easy to make it better.
Good luck. Have fun.




Great thread- keep us posted on your progress.





















