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A/C Compressor Problem

Old Apr 28, 2015 | 10:11 PM
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Default A/C Compressor Problem

The A/C compressor suddenly stopped operating. Refrigerant levels and pressures okay. Blower works in all speeds when manually selected. Blower does not automatically come on at Low speed with A/C selected (it should according to the manual). When compressor hot wired directly to alternator output, the compressor operates normally. Heater and blower fuses are okay. I sprayed electrical contact cleaner on the "S2" switch. The best I can tell, the S2 switch allows power to both the blower and compressor when the A/C mode is selected to Max A/C. The only thing left is the Thermal switch (which I did not check), but this switch in warm climates is normally closed. A closed thermal switch completes the circuit to the compressor. The compressor ground is good. The only thing left is maybe a broken wire???

I have been using the Corvette Four Season Wiring Diagram on pg 1A-71 for reference out of the Chassis Service Manual.

Does anyone have any other toubleshooting suggestions?

Thanks,
Tom

Last edited by Tom69; Apr 29, 2015 at 07:50 AM.
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Old Apr 29, 2015 | 02:22 PM
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Jump the thermal switch to test it. Use a test light on the S1 and S2 switches.
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Old Apr 29, 2015 | 04:06 PM
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Originally Posted by MelWff
Jump the thermal switch to test it. Use a test light on the S1 and S2 switches.
Thanks, I'll give that a try.

Tom
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Old Apr 29, 2015 | 05:30 PM
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Originally Posted by MelWff
Jump the thermal switch to test it. Use a test light on the S1 and S2 switches.
Mel,

I cannot reach the thermal switch. However, if I could run a continuity test between the DG compressor wire and the tan wire at S2, wouldn't that test suffice for a closed thermal switch? Then perhaps my problem circuit would be between terminal 6 of the fan switch (gray wire) and S2???

Tom

Last edited by Tom69; Apr 30, 2015 at 09:05 AM.
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Old Apr 30, 2015 | 03:18 PM
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an ohm meter between tan s2 and dg is a valid test for the thermal switch
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Old Apr 30, 2015 | 07:23 PM
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Originally Posted by MelWff
an ohm meter between tan s2 and dg is a valid test for the thermal switch
Thanks, I wanted to check before I go to Fry's to get longer leads or build alligator clip extensions for the volt/ohm meter.

Tom
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Old May 29, 2015 | 11:23 AM
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Default Problem Solved!

Ordered a new Heater/AC controller. Discovered the small contact strip on the old S1 switch had gone AWOL.

Tom





New AC control module on the left, old controller on the right.
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