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1977 center console side panels

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Old Apr 9, 2016 | 01:42 PM
  #1  
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Default 1977 center console side panels

Help!
Anyone out there with a 77 that they changed the top plastic and matching side panels over the tranny tunnel on?
The top replacement panel looks great! So much better than the worn, cracked original plastic that was there. It looks factory new now, but the side panels do not lock in the groves on the underside of the top panel and stay flat to the tranny tunnel. The two side panels both bulge out on both sides even with
the bottom where the shifter clear plastic (PRNDL Automatic) is. Anyone out there have this problem and was able to solve it?
Please share!
Thank you
Jax
1977 L-82

Last edited by xkeots; Apr 9, 2016 at 01:46 PM. Reason: Writing error
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Old Apr 9, 2016 | 07:21 PM
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Originally Posted by xkeots
Help!
Anyone out there with a 77 that they changed the top plastic and matching side panels over the tranny tunnel on?
The top replacement panel looks great! So much better than the worn, cracked original plastic that was there. It looks factory new now, but the side panels do not lock in the groves on the underside of the top panel and stay flat to the tranny tunnel. The two side panels both bulge out on both sides even with
the bottom where the shifter clear plastic (PRNDL Automatic) is. Anyone out there have this problem and was able to solve it?
Please share!
Thank you
Jax
1977 L-82
YES,,,the side covers are the vinyl covered ones and I cut/trim them to the contour so they do lock in and fit. SOMETIMES it is a 'pot-luck' scenario....where I have to make my own due the ones you can buy are not correct and the pre-drilled hole and do not allow you to do any trimming.....which is ALSO why i like to install the carpeted side covers if the owner is not having to ahve the correct factory vinyl style.

DUB
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Old Apr 10, 2016 | 05:04 AM
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The originals on my 77 had deteriorated and would flop around when removed. I used them as a template and made new ones out of 1/8" Masonite. After cutting, I adjusted as necessary for a good fit. I then sprayed them with water, installed them and let them dry - this gave them the perfect contour, matching the tunnel. I finished them off with some epoxy primer and urethane paint and covered them with perforated vinyl for a nice appearance and perfect fit.
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Old Apr 10, 2016 | 10:50 AM
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Originally Posted by DUB
YES,,,the side covers are the vinyl covered ones and I cut/trim them to the contour so they do lock in and fit. SOMETIMES it is a 'pot-luck' scenario....where I have to make my own due the ones you can buy are not correct and the pre-drilled hole and do not allow you to do any trimming.....which is ALSO why i like to install the carpeted side covers if the owner is not having to ahve the correct factory vinyl style.

DUB
Originally Posted by Rotonda
The originals on my 77 had deteriorated and would flop around when removed. I used them as a template and made new ones out of 1/8" Masonite. After cutting, I adjusted as necessary for a good fit. I then sprayed them with water, installed them and let them dry - this gave them the perfect contour, matching the tunnel. I finished them off with some epoxy primer and urethane paint and covered them with perforated vinyl for a nice appearance and perfect fit.
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Old Apr 10, 2016 | 07:21 PM
  #5  
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Often you can loosen the side panel screws and force the panel upwards so that it tracks in the shifter console panel grooves. Even when the cars were new this was an issue, I've got some pictures of a 1978 car with original low miles.. the fit is horrible (It's my car)...

Willcox
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Old Apr 13, 2016 | 07:03 PM
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I've made my own for my 77, as the piece of wood costs 5$ and the vinyl cost like another 5-10$. Definitely not worth the heavy vendor price tag and you can make these in like 20 mins. Just test fit em before you put the vinyl on and make any adjustments you need to.
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Old Apr 14, 2016 | 05:44 PM
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Originally Posted by Giant_Robot
I've made my own for my 77, as the piece of wood costs 5$ and the vinyl cost like another 5-10$. Definitely not worth the heavy vendor price tag and you can make these in like 20 mins. Just test fit em before you put the vinyl on and make any adjustments you need to.
The console side panels are challenging to make well.and cover and install well.But scroll saw, and drill and a smooth sander can do a good job if he takes his time and the originals used for the pattern are in decent shape..

The spots and fasteners for their attachment have some vertical flexibility which means when fastening the screws thru the cover into them..gently lifting the console panels upward until snug.
Left and right side panes are different..
Both are secured by three screws on each side with a chrome dressy washer affair to snug down on the carpet when tight...Plus the console plastic top trim pieces..jim
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Old Apr 15, 2016 | 02:53 AM
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searched my old phone images for these.. here was my build of the side panels.
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Old Apr 15, 2016 | 06:15 AM
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Originally Posted by Giant_Robot
searched my old phone images for these.. here was my build of the side panels.
Those look very much like mine, but I used 1/8" Masonite. This material is less sturdy than thin plywood, but has the advantage of being 'formable' when lightly wetted. After cutting and detail shaping of the edges I used a spray bottle of water and wet it inside and out. I then installed the wet panels in the car and put a heater on each of them. I also installed some temporary 2x2 bracing at several points between the bottom of the panel and the door sill to be sure that this portion of the panel exactly followed the contour of the transmission tunnel. A day later they were dry and conformed exactly to the curves of the tunnel and would reinstall with no fitting or twisting.

To assure that these panels would retain their shape and not gradually 'relax' under Florida's monster humidity, I coated them inside and out with SPI epoxy primer and then a black urethane. I covered them with vinyl and also put a patch of sound deadener on the inside. They are ridged, durable, fit perfectly and are easy to install. They are also 'dead' sounding when tapped.
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Old May 8, 2016 | 11:42 AM
  #10  
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Originally Posted by DUB
YES,,,the side covers are the vinyl covered ones and I cut/trim them to the contour so they do lock in and fit. SOMETIMES it is a 'pot-luck' scenario....where I have to make my own due the ones you can buy are not correct and the pre-drilled hole and do not allow you to do any trimming.....which is ALSO why i like to install the carpeted side covers if the owner is not having to ahve the correct factory vinyl style.

DUB
Thank you,
It is the time of the year up here in NY to start getting cars in shape! I hope you are well Dub
Jax
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Old May 8, 2016 | 01:48 PM
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Very cool fixes guys! I thought I was being clever making mine

https://www.corvetteforum.com/forums...ole-sides.html

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