Replacing Calipers this weekend and....








Considering some of the questions/comments by the OP, I strongly believe that your automotive experience is limited. Therefore, I caution you about working on your brakes, a VERY important system of your car, by yourself. The braking system is NOT a good place to begin your automotive learning process .....
My brother in law used to work in a shop while in college and is now an engineer. He is coming over to work with me and teach me.
I felt confident I could figure it out, but with a vital part of the car - making it stop - I decided that I wanted to get it right the first time.





If you do replace all the fluid......and you've got all new Calipers.......spring for a new master cylinder.......it adds very little to overall bill yet it will almost definitely be the next thing to "go".....so why not just do it now and start "completely new" with all the major components? Don't forget to bench bleed.....again it'll save you a bunch of time and effort when bleeding at the end of the job.

I like the "brake fluid" flush you want to do too. If flushing involves anything more than just bleeding till you get that nice gold color replacing the older darker fluid at each corner......I'm unaware of it.
As important as brakes are to your safety and safety of others on the road.......if he's installing all new products and resolves to NOT leave the garage until he has that solid pedal........ I don't think this one is beyond even the novice DIY. A shop manual and common sense are all anyone needs to do C3 brakes.

He's purchased complete calipers......I might be persuaded to agree with you if he was talking about rebuilding calipers himself but simply installing professionally assemble calipers and bleeding.......is not tough or complicated with pitfalls waiting to trip you up. The system in a C3 is as simple as it gets.
Understanding what you're saying, BUT......the OP A) asks why HF flare nut wrenches aren't that good, then states that Lowes (Kobalt) tools are too expensive, AND then asks what/where S-K, Snap-On tools are, and where they can be bought; B) says that old style lip seals are good, because they can be "field repaired" easier than the newer, and better, "o-ring" seals. That's incorrect, as nothing could be easier than changing out "O-rings"; and C) doesn't realize that MOST brake rotors of that point in time, have the min. thickness number cast into them (at the hub).
But again, this is just my opinion, and I tend to err on the side of caution. I understand that we all had to start our learning experiences somewhere, I'm just suggesting that braking systems aren't necessarily the best place.....unless you have some help.
UPDATE, I was posting this while the OP was posting post #23............
Last edited by leadfoot4; Nov 3, 2016 at 11:43 AM.





Last edited by ~Stingray; Nov 3, 2016 at 12:56 PM.
if you did not index your rotors ( put them on the way they came off) you may be out of spec and now you have to play all those games regarding dialing in your runout correctly and worrying about if your bearings and new lip seals are forgiving enough if they aren't in spec.
yes, I second the motion that bleeding brakes is a big learning curve...
But again, this is just my opinion, and I tend to err on the side of caution. I understand that we all had to start our learning experiences somewhere, I'm just suggesting that braking systems aren't necessarily the best place.....unless you have some help.
UPDATE, I was posting this while the OP was posting post #23............
"Common Sense" though goes a long way here. As long as he commits to the idea that car doesn't leave the garage without a solid pedal...... he should be "OK". Things like minimum rotor thickness is addressed in any shop manual.......if he misses something like that.......I'd argue he doesn't meet the common sense requirement. READING and UNDSERTANDING before turning a wrench is part of the "bare minimum" common sense.

There are no tricky, vehicle specific things going on with these cars beyond the idea that the rears have two bleeder screws........if he is going to start with any brake system as his first DIY brake job......a C3 without anti lock brakes is a pretty good place to start IMO.
My car has seen new calipers and brake hoses a couple of times over the past 30 plus years and it's on it's 3rd MC as of just this past summer. I leave the really dirty, heavy stuff to my husband.......but I have done my own brakes in the past. I'm no mechanic but this job really is very easy.
That said though......I do have someone to bounce problems off of when they come up so having the confidence to take on the job is bolstered by the knowledge that I'm not going to have to see the car towed to a shop to complete a job I might have a problem with before completing it........this probably suggests I'm too quick to discount the value of a friend or family member who's help he really should probably enlist for the first attempt at this.
Last edited by Krystal; Nov 6, 2016 at 10:36 AM.
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The Master Cylinder is the easiest and cleanest part of the job if you have to do it later........but it's been my experience that even with "bench bleeding" you end up having to chase air out of the lines anyway.......so....... if at all possible.......you can save yourself a lot of bleeding time later by doing it at the same time you do the calipers and hoses.
I just like the idea of doing it because you could set up everything this one time and not have to get into this again for many years out into the future. Between the MC and all the calipers you'd basically be starting out as NEW when the car was delivered to it's first owner!
Gotta like that!
Last edited by Krystal; Nov 6, 2016 at 10:47 AM.





The Master Cylinder is the easiest and cleanest part of the job if you have to do it later........but it's been my experience that even with "bench bleeding" you end up having to chase air out of the lines anyway.......so....... if at all possible.......you can save yourself a lot of bleeding time later by doing it at the same time you do the calipers and hoses.
I just like the idea of doing it because you could set up everything this one time and not have to get into this again for many years out into the future. Between the MC and all the calipers you'd basically be starting out as NEW when the car was delivered to it's first owner!
Gotta like that!

Upon investigation, I realized the MC must have been replaced fairly recently. It was very new looking. So you worries should be put to rest. We did chase a lot of air in the front right caliper. Took forever to get all the air out.
I have to replace the front rotors on both sides. Once we got the old calipers off we realized they were wearing bad so it is time. We couldn't find any part store open that had them in stock so it will be another weekend. Since I am not really driving it now its not much of a worry, but I will have to use the new a pads on the bad rotors for a few stops as I make it over to my friends garage so we can drill out the rivets and replace the rotors. If I am just replacing, do I have anything to worry about with measuring or runout, etc.?
Last edited by ~Stingray; Nov 7, 2016 at 10:04 AM.












